Product Offering:
A comprehensive digital service manual essential for owners and technicians maintaining Kawasaki KX85 and KX100 two-stroke motocross bikes.
Manual Value:
Provides factory-level repair and maintenance information, crucial for ensuring optimal performance and longevity of these performance off-road motorcycles.
Content Highlight:
Includes detailed diagrams, torque specifications, maintenance schedules, and troubleshooting guides, offering immense value for DIY repairs and professional servicing.
Model Years Covered:
2001-2013 (Primary focus on 2001-2011, with notes for minor updates in 2012-2013)
Vehicle Variants Covered:
Regular Wheel and Big Wheel versions
Type:
Factory Service Manual / Repair Manual
Engine Mechanical:
Complete engine tear down and rebuild, cylinder, piston, conrod, crankshaft, lubrication system, primary reduction gear, transmission.
Fuel System:
Carburetor (mentioning specific jets like main jet, pilot jet, slow jet, mixture screw adjustment), fuel tank, fuel lines.
Ignition System:
Ignition system components, stator, magneto, coil, spark plug specifications.
Cooling System:
Radiator, coolant, fluid capacity, coolant change procedures.
Exhaust System:
Muffler, exhaust pipe.
Drivetrain Transmission:
Transmission gears, clutch operation and adjustment, drive chain.
Suspension Steering:
Front forks, rear suspension (swingarm, linkage, struts), steering system.
Brakes:
Front and rear brake systems, rotors, pads, hydraulic lines.
Electrical System:
Basic electrical components, switches, wiring diagrams (implied by coverage).
Bodywork Chassis:
Plastic body panels, seat, frame.
Maintenance:
Regular maintenance, lubrication schedule, cleaning, adjustments (e.g., carburetor idle, clutch).
Troubleshooting:
Diagnostic procedures for common problems, error code identification (if applicable).
Repair Rebuild:
Complete tear down and rebuild of major components, engine rebuilding, suspension overhaul.
Technical Data Extraction:
Torque specifications for critical fasteners, fluid capacities, component measurements.
Parts Identification:
Part diagrams for component identification and assembly.
Depth Level:
Comprehensive, covering detailed repair and rebuild procedures, suitable for experienced mechanics and DIY enthusiasts.
Print Permissions:
No restrictions on printing or saving/burning to disc.
Binding:
Not Applicable (Digital Download)
Paper Quality:
Not Applicable (Digital Download)
Searchability Navigability
Search Functionality:
Searchable PDF content.
Navigation:
Clickable chapters for easy navigation.
Engine Type:
Two-stroke, liquid-cooled
Displacement Kx100:
99 cc
Bore Stroke Kx85:
48.5 x 45.8 mm
Bore Stroke Kx100:
52.5 x 45.8 mm
Compression Ratio:
Approximately 9.0:1 to 9.7:1 (varies slightly by model year and specific variant, refer to manual for exact specs)
Horsepower Estimated Kx85:
Approximately 20-25 HP (subject to tuning and model year)
Horsepower Estimated Kx100:
Approximately 25-30 HP (subject to tuning and model year)
Carburetor Model:
Mikuni VM28SS (typical for these models, refer to manual for exact specifications and jetting)
Fuel Type:
Unleaded gasoline with 2-stroke oil mix (ratio specified in manual, typically 30:1 or 40:1)
Fuel Capacity:
Approximately 5.0 - 5.5 Liters (1.3 - 1.5 Gallons)
Transmission Type:
6-speed manual return
Clutch Type:
Wet multi-plate
Gear Ratios:
Specific gear ratios are detailed within the manual, essential for performance tuning.
Transmission Oil Type:
Refer to manual for specific gear oil specifications (typically API GL-4 or GL-5 gear oil, or specialized transmission oil).
Transmission Oil Capacity:
Approximately 0.6 - 0.7 Liters (refer to manual for exact capacity and procedure)
Overall Length Kx85:
Approx. 1845 mm (72.6 in)
Overall Length Kx100:
Approx. 1865 mm (73.4 in)
Overall Width:
Approx. 760-770 mm (29.9-30.3 in)
Overall Height:
Approx. 1160-1175 mm (45.7-46.3 in)
Dry Weight Kx85:
Approx. 73-75 kg (161-165 lbs)
Dry Weight Kx100:
Approx. 75-77 kg (165-170 lbs)
Ground Clearance:
Approx. 320-330 mm (12.6-13.0 in)
Seat Height:
Approx. 850-860 mm (33.5-33.9 in)
Wheelbase:
Approx. 1270-1280 mm (50.0-50.4 in)
Safety Certification:
Not Applicable (Motocross Off-Road Vehicle)
Braking System:
Hydraulic disc brakes front and rear for effective stopping power.
Suspension Stability:
Performance-oriented suspension systems contribute to rider control and stability.
Ergonomics:
Designed for motocross riding, with an emphasis on rider control and positioning.
Oil Change Frequency:
Frequent oil changes for transmission and engine are critical. Refer to manual for specific hours or miles.
Air Filter Cleaning:
Regular cleaning and oiling of the air filter are essential for engine health in dusty environments.
Spark Plug Inspection:
Periodic inspection and replacement of the spark plug are recommended for optimal combustion.
Top End Rebuild:
Top-end (piston, rings, cylinder) rebuild intervals are crucial and dependent on usage intensity; the manual provides guidance.
Engine Oil Type Mix:
Specific 2-stroke pre-mix oil recommended by Kawasaki, or a high-quality JASO FD certified 2-stroke oil.
Cooling System Fluid:
High-quality motorcycle coolant, typically a 50/50 mix of antifreeze and distilled water.
Common Wear Items:
Clutch plates, piston rings, chain and sprockets, wheel bearings, and fork seals are common wear items on performance motocross bikes.
Carburetor Tuning:
Carburetor jetting sensitivity to altitude, temperature, and modifications is common; manual provides baseline settings.
Kawasaki Motocross Legacy:
Kawasaki has a long and successful history in motocross racing with its KX line, known for performance and durability.
Kx85 Kx100 Development:
These models are evolutions of Kawasaki's successful small-displacement motocross bikes, serving as stepping stones for young racers and competitive machines in their class.
Rm100 Relation:
The Suzuki RM100's shared platform signifies industry commonality in chassis and engine design during this era for motocross bikes.
Production Period:
The 2001-2013 range represents a significant production span for these models, with continuous refinement.
