2001-2011 Kawasaki KX85 KX85 II KX100 2-Stroke Motorcycle Repair Manual

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UGS: 69517

Mots clés: 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 Kawasaki KX Series KX100 KX85 KX85 II Motorcycle Motorcycles

Variantes de produits

Description

This manual covers the KX85, KX85 II, and KX100 motorcycles, produced between 2001 and 2011. These off-road competition motorcycles are equipped with liquid-cooled, 2-stroke, single-cylinder engines, with displacements of 84 cc for the KX85 and 99 cc for the KX100. Known for their powerful engines and competitive chassis, the KX series has a strong heritage in amateur and professional motocross racing. The models feature a 6-speed manual transmission, wet multi-disc clutch, and chain drive, offering riders a dynamic and engaging off-road experience. This comprehensive English-language repair manual provides detailed information for owners, mechanics, and technicians. It covers a wide range of maintenance procedures, including routine checks, engine rebuilds, and component installation. The manual offers in-depth guidance on the engine, fuel system, transmission, steering, suspension, and electrical systems, along with troubleshooting for common mechanical and electrical issues. Its purpose is to assist in the proper maintenance, repair, and servicing of these off-road motorcycles, ensuring optimal performance and longevity.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

KX85, KX85 II, KX100

Model Variants Covered:

KX85, KX85 II, KX100

Engine Type:

2-Stroke

Generation

Product Name:

2001-2011 Kawasaki KX85 KX85 II KX100 2-Stroke Motorcycle Repair Manual PDF Download

Codes

Model Codes Implied:

KX85-A1 to KX85-A11, KX85-B1 to KX85-B11, KX100-A1 to KX100-A11 (Internal Kawasaki coding may vary)

👋 Introduction

Market Position

Product Category:

Off-Road Motorcycle (Motocross/Off-Road Competition)

Target Audience:

Owners, mechanics, and enthusiasts of Kawasaki KX85, KX85 II, and KX100 motorcycles.

Competitive Analysis

Competitor Models:

Yamaha YZ85, Suzuki RM85, KTM 85 SX, Honda CR85R (during the covered model years).

Key Features

Digital Access:

Instant download after payment, accessible on various devices (smartphones, tablets, computers).

Environmental Benefit:

Reduced paper consumption compared to traditional printed manuals.

Durability Feature:

Lifetime Protection Policy for lost or damaged downloads.

Convenience:

Printable pages allow for clean, job-specific use without damaging an original manual.

📋 Manual Details

Coverage Areas

Model Year Coverage:

2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011

Specific Models Covered:

Kawasaki KX85, Kawasaki KX85 II, Kawasaki KX100

Page Count

Estimated Page Count:

Varies by specific model and year, typically 300-500+ pages for comprehensive manuals.

Manual Type

Manual Type:

Repair Manual, Workshop Manual, Service Manual, Owner's Manuals (implied coverage of owner-level topics), Parts Catalogs (implied)

Language

Language:

English

Format

Format:

Electronic Downloadable PDF

📖 Manual Coverage

Systems Covered

Engine:

Complete engine disassembly, assembly, inspection, and repair for 2-stroke engines.

Fuel System:

Carburetor adjustment, cleaning, overhaul, fuel tank, fuel lines.

Lubrication And Cooling:

Two-stroke oil injection system (if applicable), cooling system maintenance (liquid-cooled models).

Transmission Drive:

Gearbox inspection, repair, clutch operation, drive chain and sprocket maintenance.

Steering Suspension:

Handlebar and steering assembly, front forks (suspension, seals, oil), rear shock absorber service.

Electrical System:

Ignition system, lighting, wiring diagrams, battery maintenance, troubleshooting.

Bodywork Frame:

Fairings, fenders, seat, frame inspection, body panel removal and installation.

Intake Exhaust:

Airbox maintenance, reed valve inspection, exhaust system service.

Procedures Included

Routine Maintenance:

Pre-ride checks, oil changes (gearbox), chain lubrication, filter cleaning/replacement.

Engine Rebuild:

Piston and ring replacement, cylinder honing, crankshaft and bearing service, cylinder head service.

Troubleshooting:

Advanced troubleshooting guides for common mechanical and electrical issues.

Component Removal Installation:

Detailed step-by-step instructions for removing and installing all major components.

Technical Depth

Diagnostic Capabilities:

Covers diagnostic procedures for engine performance, electrical faults, and suspension issues.

Repair Scope:

Comprehensive repair procedures from minor adjustments to complete engine and gearbox overhauls.

Parts Information:

Implied availability of parts diagrams and identification for ordering.

📊 Manual Specifications

File Format

File Format:

PDF (Portable Document Format)

Print Quality

Print Quality Recommendation:

High-resolution, suitable for printing individual pages or sections. Searchable text is a key benefit.

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type Recommendation:

N/A (Digital Download - printable on various paper types)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, 2-stroke, single-cylinder

Kx85 Displacement:

84 cc

Kx100 Displacement:

99 cc

Bore Stroke Kx85:

43.5 x 55.0 mm

Bore Stroke Kx100:

52.5 x 45.8 mm

Compression Ratio Kx85:

9.1:1 (approx.)

Compression Ratio Kx100:

9.7:1 (approx.)

Ignition:

Digital CDI

Performance

Horsepower Kx85:

Approx. 27-29 hp (at peak RPM, varies by year and specific tune)

Horsepower Kx100:

Approx. 30-32 hp (at peak RPM, varies by year and specific tune)

Fuel System

Carburetor Kx85:

Keihin PWK35 (or similar specification)

Carburetor Kx100:

Keihin PWK38 (or similar specification)

Fuel Type:

Unleaded gasoline with a minimum octane rating of 91 (AKI), mixed with appropriate 2-stroke oil.

2 Stroke Oil Type:

High-quality 2-stroke motorcycle oil meeting JASO FD or ISO-L-EGD standards.

🔧 Transmission

Standard

Transmission Type:

6-speed manual

Optional

Optional Transmission:

N/A (Standard 6-speed)

Features

Clutch Type:

Wet multi-disc

Final Drive:

Chain Drive

📐 Dimensions

Exterior

Wheelbase Kx85:

Approx. 1260 mm (49.6 in)

Wheelbase Kx100:

Approx. 1275 mm (50.2 in)

Weights

Curb Weight Kx85:

Approx. 75 kg (165 lbs)

Curb Weight Kx100:

Approx. 79 kg (174 lbs)

🛡️ Safety Features

Ratings

Safety Ratings:

N/A (Off-road vehicles are not subject to the same automotive safety rating systems).

Active Features

Brakes Front:

Hydraulic disc

Brakes Rear:

Hydraulic disc

Passive Features

Handlebars:

High-tensile steel handlebars for durability and rider control.

💡 Technology Features

Infotainment

Infotainment Features:

N/A (Basic off-road motorcycle design, no infotainment features).

Driver Assistance

Driver Assistance Systems:

N/A (No electronic rider aids or driver assistance systems).

Connectivity

Connectivity Options:

N/A (No Bluetooth or smartphone integration).

🔧 Maintenance

Service Intervals

Engine Oil Change:

Check and change gearbox oil every 10-15 hours of operation or annually. Consult manual for specific capacity and type.

Air Filter Cleaning:

Clean air filter after every few rides, or more frequently in dusty conditions. Replace as needed.

Spark Plug Service:

Inspect and clean or replace spark plug every 15-20 hours of operation. Recommended plug: NGK BR9EG or equivalent.

Chain Maintenance:

Lubricate drive chain every 5-10 hours of operation. Check and adjust chain tension as needed.

Fluid Specifications

Gearbox Oil Type:

SAE 10W-40 API SG or higher, or specific Kawasaki motorcycle gear oil. Capacity: ~0.8 liters. Consult manual for exact type and quantity.

Coolant Type:

Permanent type antifreeze coolant (50% solution with distilled water) for liquid-cooled models.

Known Issues

Common Wear Items:

Clutch plates, piston rings, reed valves, wheel bearings, fork seals, and chain/sprockets are common wear items requiring periodic replacement.

Two Stroke Specific Maintenance:

Regular decarbonization of the exhaust port and piston crown is essential for optimal performance.

📚 Vehicle History

Brand Heritage

Kawasaki Motorcycle Division:

Kawasaki Heavy Industries has a long and successful history in motorcycle manufacturing, particularly in the off-road and racing segments with the KX line.

Model Evolution

Kx Series Legacy:

The KX85 and KX100 are successors to a long line of successful small-displacement Kawasaki motocross bikes, designed for youth riders and competition.

Production

Production Period:

The KX85 and KX100 have been in continuous production since their introduction, with this manual covering the generation from 2001 to 2011.

🏆 Awards & Recognition

Recognitions

Motocross Reputation:

The Kawasaki KX line has a strong reputation in amateur and professional motocross racing, often lauded for its powerful engines and competitive chassis.

Ratings

Industry Reviews:

While specific awards for these model years might not be readily available, the KX85 and KX100 consistently received positive reviews for their performance and handling in their class.