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Kawasaki Ninja 250R EX250J Complete Workshop Service Repair Manual 2008 2009 2010 2011 2012

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The Ninja 250R (model code EX250J) is an entry-level sportbike produced between 2008 and 2012, renowned for its aggressive styling, lightweight and nimble handling, and affordability. Designed to appeal to...
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Kawasaki Ninja 250R EX250J Complete Workshop Service Repair Manual 2008 2009 2010 2011 2012
The Ninja 250R (model code EX250J) is an entry-level sportbike produced between 2008 and 2012, renowned for its aggressive styling, lightweight and nimble handling, and affordability. Designed to appeal to new riders and those seeking an accessible yet stylish motorcycle for commuting or recreational use, this model draws inspiration from larger Ninja series. Its engineering prioritizes a beginner-friendly riding experience, offering a manageable power output from its liquid-cooled, 249 cc parallel-twin engine, coupled with a responsive chassis that makes it easy to maneuver. The Ninja 250R has consistently been recognized as a strong contender in its segment, balancing performance, aesthetic appeal, and cost-effectiveness. This comprehensive workshop service repair manual provides detailed instructions for the complete service, repair, and maintenance of the Ninja 250R (EX250J) for the years 2008 through 2012. It covers all essential systems, including engine mechanicals, fuel injection, ignition, cooling, transmission, drivetrain, brakes, suspension, steering, and electrical systems, along with bodywork and frame. The manual includes step-by-step procedures for routine maintenance, engine overhauls, component replacements, and troubleshooting diagnostic guides, supported by high-resolution diagrams and exploded views. This resource is invaluable for owners, mechanics, and technicians aiming to maintain the optimal performance and longevity of their vehicle.
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
Ninja 250R
Model Code:
EX250J
Covered Years:
2008, 2009, 2010, 2011, 2012
👋 Introduction
Market Position
Segment:
Entry-level sportbike, beginner-friendly motorcycle
Target Audience:
New riders, commuters, those seeking an affordable and stylish sportbike
Competitive Analysis
Competitors:
Honda CBR250R, Yamaha YZF-R3 (later model), Suzuki GS500F (older competitor, similar market niche)
Key Features
Styling:
Aggressive sportbike styling inspired by larger Ninja models
Handling:
Lightweight and nimble chassis, easy to maneuver
Affordability:
Cost-effective to purchase and maintain
📋 Manual Details
Coverage Areas
General Coverage:
Complete service, repair, and maintenance
Diagnostic Coverage:
Troubleshooting and diagnostic procedures
Page Count
Estimated Pages:
Approximately 400-600 (typical for this type of comprehensive manual)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital File (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, internal components, piston, rings, crankshaft, camshaft, valves, timing
Fuel System:
Fuel injection system, injectors, fuel pump, fuel filter, throttle body, idle control
Ignition System:
Ignition coils, spark plugs, ECU control, timing
Cooling System:
Radiator, cooling fan, thermostat, water pump, coolant specifications
Exhaust System:
Exhaust pipes, catalytic converter, mufflers, emissions control
Transmission:
Clutch assembly, gearbox, gear ratios, shifting mechanism, lubrication
Drivetrain:
Chain drive, sprockets, final drive maintenance
Braking System:
Front and rear brakes, calipers, rotors, brake fluid specifications, bleeding procedures
Suspension System:
Front forks (telescopic), rear shock absorber, adjustments, oil specifications
Steering System:
Handlebars, steering stem, bearings, lubrication
Electrical System:
Battery, charging system (alternator, regulator/rectifier), starter motor, lighting, wiring diagrams
Bodywork And Frame:
Fairings, seats, fuel tank, frame inspection, minor bodywork repair
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain lubrication and adjustment, brake checks, tire pressure
Engine Overhaul:
Complete engine rebuild, component replacement, torque specifications
Troubleshooting:
Step-by-step diagnostic guides for common and uncommon problems
Component Replacement:
Detailed instructions for replacing parts like brake pads, spark plugs, battery, etc.
Wiring Diagrams:
Comprehensive electrical system wiring schematics
Suspension Setup:
Fork oil change and level adjustment, rear shock preload adjustment
Fuel System Cleaning:
Throttle body cleaning, injector cleaning procedures
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds
Detail Level:
Detailed step-by-step instructions with accompanying diagrams and exploded views
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Print Quality
Clarity:
High-resolution, clear text and sharp diagrams for easy readability
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, DOHC, parallel-twin
Displacement:
249 cc
Bore X Stroke:
62.0 mm x 41.2 mm
Compression Ratio:
11.0:1
Valve Train:
DOHC, 8 valves (4 per cylinder)
Performance
Horsepower:
Approximately 30-34 HP (at crankshaft)
Torque:
Approximately 18-20 lb-ft (at crankshaft)
Fuel System
Fuel Delivery:
Digital Fuel Injection (DFI) with dual throttle valves
Fuel Type:
Unleaded gasoline, minimum 87 octane
Lubrication
Oil Type:
SAE 10W-40 API SG or SH motorcycle oil
Oil Capacity:
1.7 L (with filter change)
Ignition
Spark Plug Type:
NGK CR9EIA-9 (Iridium) or similar approved equivalent
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Features
Clutch Type:
Wet, multi-disc
Lubrication
Transmission Oil Type:
API GL-4 SAE 80W-90 hypoid gear oil (shared with engine oil system)
📐 Dimensions
Exterior
Length:
2005 mm (78.9 in)
Width:
750 mm (29.5 in)
Height:
1100 mm (43.3 in)
Wheelbase:
1370 mm (53.9 in)
Ground Clearance:
155 mm (6.1 in)
Weights
Curb Weight:
Approximately 168 kg (370 lbs)
Fuel Tank Capacity:
18 L (4.8 US gal)
🛡️ Safety Features
Ratings
Safety Focus:
Designed for stability and control, not typically subject to automotive safety ratings
Active Features
Braking System:
Disc brakes front and rear (some models may have optional ABS, though less common on this generation EX250J)
Tire Specifications:
Front: 110/70-17 M/C 54S, Rear: 130/70-17 M/C 62S
Passive Features
Lighting:
Halogen headlight, LED tail light
💡 Technology Features
Infotainment
Instrumentation:
Analog tachometer, digital speedometer, odometer, trip meters, clock, fuel gauge, indicator lights
Driver Assistance
ABS:
Optional ABS available on some specific market models, but not standard.
Connectivity
Charging:
No integrated USB or power outlets from factory; requires aftermarket installation.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km (3,700 miles) or 6 months
Oil Filter Change Interval:
Every 12,000 km (7,500 miles) or 12 months (or with every oil change)
Chain Maintenance Interval:
Lubricate and adjust chain every 1,000 km (600 miles) or as needed
Spark Plug Replacement Interval:
Every 12,000 km (7,500 miles)
Air Filter Cleaning Interval:
Every 6,000 km (3,700 miles)
Fluid Specifications
Brake Fluid Type:
DOT 4
Coolant Type:
High-quality engine coolant (50/50 mix of ethylene glycol and distilled water)
Known Issues
Common Wear Items:
Clutch plates, chain and sprockets, brake pads, fork seals (typical for mileage)
Potential Electrical:
Regulator/rectifier failures can occur on many motorcycles of this era, though not necessarily a widespread issue for the EX250J. The manual would detail testing procedures.
📚 Vehicle History
Brand Heritage
Manufacturer:
Kawasaki Heavy Industries Motorcycle & Engine Company, Japan
Model Evolution
Predecessor:
Kawasaki Ninja 250R (EX250F/G)
Generation Details:
The EX250J generation introduced a more modern styling, fuel injection, and improved chassis dynamics over its carbureted predecessors.
Production
Production Period:
2008-2012 (for this specific manual's coverage)
🏆 Awards & Recognition
Recognitions
Segment Popularity:
Consistently rated as a top choice for beginner sportbike riders due to its blend of performance, style, and affordability.
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