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Kawasaki Ninja 250R 2009 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Kawasaki Model: Ninja 250R Year: 2009 Product Type: Factory Service Repair Manual Codes Internal Code: KTM2009N250R-FSM Kawasaki Model Code: EX250-K9 👋 Introduction Market Position Segment:...
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Kawasaki Ninja 250R 2009 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
Ninja 250R
Year:
2009
Product Type:
Factory Service Repair Manual
Codes
Internal Code:
KTM2009N250R-FSM
Kawasaki Model Code:
EX250-K9
👋 Introduction
Market Position
Segment:
Entry-level sportbike, popular for new riders and commuting
Target Audience:
Beginner to intermediate motorcyclists, DIY enthusiasts, independent repair shops
Competitive Analysis
Competitors:
Honda CBR250R, Yamaha YZF-R25 (later models), Suzuki GS500F (though larger class), Ninja 300 (later model)
Key Selling Points Vehicle:
Affordability, reliability, accessible performance, lightweight handling, fuel efficiency
Key Features
Manual Value Proposition:
Empowers owners to perform comprehensive maintenance and repairs, reducing reliance on expensive dealership services and extending the motorcycle's lifespan.
Manual Benefit:
Provides factory-level accuracy and detail, ensuring repairs are performed correctly and safely.
📋 Manual Details
Coverage Areas
Primary Coverage:
Full repair and maintenance for Kawasaki Ninja 250R 2009 model
Secondary Coverage:
Adjustments, disassembly, reassembly, troubleshooting, diagnostics
Page Count
Estimated Pages:
Approximately 300-400 pages
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital PDF (printable, searchable)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine removal/installation, cylinder head, cylinder block, piston, crankshaft, camshaft, valve train, lubrication system
Fuel System:
Carburetor (cleaning, adjustment, overhaul), fuel tank, fuel pump (if applicable), fuel lines
Cooling System:
Radiator, coolant, fan, thermostat, hoses, water pump
Ignition System:
Ignition coil, spark plugs, CDI unit, wiring
Transmission Drivetrain:
Clutch (operation, adjustment, replacement), gearbox (disassembly, assembly, inspection), chain and sprockets
Chassis Frame:
Frame inspection, steering head bearings, front fork (disassembly, overhaul, adjustment), rear suspension (shock absorber, swingarm, linkage)
Braking System:
Front and rear brakes (hydraulic system, calipers, master cylinders, brake pads, rotors, bleeding), parking brake (if applicable)
Wheel Tire Suspension:
Wheel bearings, tire inspection and replacement, spoke tension
Electrical System:
Battery, charging system (alternator, regulator/rectifier), lighting system (headlight, taillight, indicators), starter system, wiring diagrams, fuses, relays
Bodywork Fittings:
Fairings, seat, fuel tank, fenders, instrumentation, controls
Procedures Included
Routine Maintenance:
Oil changes, filter replacement, spark plug replacement, air filter cleaning/replacement, chain adjustment, brake adjustments, lubrication points
Troubleshooting Diagnostics:
Step-by-step guides for common problems, symptom-based diagnostics
Disassembly Reassembly:
Detailed instructions for component removal and reinstallation with torque specifications
Component Overhaul:
Complete rebuild procedures for major components like engine, carburetors, suspension forks
Wiring Diagrams:
Comprehensive electrical system schematics for troubleshooting and repair
Technical Depth
Depth:
Comprehensive, factory-level detail suitable for professional mechanics and advanced DIY users
Scope:
Covers all aspects from basic maintenance to complete engine rebuilds and electrical system diagnostics
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Searchability:
Fully searchable text for quick information retrieval
Print Quality:
High-resolution scans, suitable for printing individual sections or the entire manual
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Type:
Four-stroke, DOHC, parallel-twin
Displacement:
249 cc (15.2 cu in)
Bore X Stroke:
49.0 mm x 65.2 mm (1.93 in x 2.57 in)
Compression Ratio:
11.0:1
Cooling Method:
Liquid-cooled
Performance
Horsepower Claimed:
Approximately 32 hp @ 11,000 rpm
Torque Claimed:
Approximately 16.1 lb-ft @ 8,000 rpm
Fuel System
Carburetor Type:
Two Keihin CVK32 carburetors
Fuel Type:
Unleaded gasoline, 87 octane minimum (8.0:1 compression ratio on earlier models, 11.0:1 on 2009)
Lubrication System
Oil Type Specification:
API SG, SH, SJ or SL classification, SAE 10W-40 recommended
Oil Capacity W Filter:
1.7 L (1.8 US qt)
🔧 Transmission
Standard
Type:
6-speed constant mesh
Clutch Type:
Wet, multiple-disc
Features
Final Drive:
Sealed chain
Fluid Specification
Transmission Oil Type:
KMC Gear Oil SAE 80W-90 (or equivalent)
Fluid Capacity
Transmission Oil Capacity:
0.65 L (0.69 US qt)
📐 Dimensions
Exterior
Overall Length:
2005 mm (78.9 in)
Overall Width:
745 mm (29.3 in)
Overall Height:
1105 mm (43.5 in)
Wheelbase:
1370 mm (53.9 in)
Ground Clearance:
155 mm (6.1 in)
Seat Height:
760 mm (29.9 in)
Weights
Curb Weight:
169 kg (372.6 lbs)
Fuel Capacity:
18 L (4.8 US gal)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycle, typically not rated by NHTSA/Euro NCAP in the same manner as cars)
Active Features
Braking System:
Hydraulic disc front, Drum rear (some markets may have optional ABS)
Lighting:
Halogen headlight, LED taillight
Passive Features
Frame Construction:
High-tensile steel diamond frame for rigidity and impact absorption
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic motorcycle instrumentation)
Driver Assistance
ABS Availability:
Optional on some models/markets, not standard on the base 2009 Ninja 250R
Instrumentation
Dashboard:
Analog speedometer, tachometer, fuel gauge, odometer, trip meter, indicator lights (turn signals, oil pressure, neutral, high beam)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 4,000 miles or 4 months, whichever comes first (refer to manual for exact specification)
Air Filter Check Interval:
Every 4,000 miles or 4 months; clean/replace as needed
Spark Plug Replacement Interval:
Every 8,000 miles or 12 months
Chain Lubrication Inspection:
Every 600 miles or after washing/rain
Valve Clearance Check Interval:
Every 16,000 miles or 24 months
Fluid Specifications
Coolant Type:
Kawasaki All Season Motorcycle Coolant or equivalent (50/50 mix with distilled water)
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Clutch plates, brake pads, tires, chain and sprockets, fork seals
Potential Electrical Issues:
Regulator/rectifier failure (common in many bikes of this era), battery drain
Carburetor Troubleshooting:
Carburetor synchronization and cleaning can improve performance and fuel economy.
📚 Vehicle History
Brand Heritage
Kawasaki Legacy:
Kawasaki Heavy Industries has a long-standing reputation for performance motorcycles, particularly in the sportbike category, dating back to the 1960s.
Model Evolution
Ninja Lineage:
The Ninja 250R lineage began in 1986 and has been a consistently popular entry-level sportbike. The 2009 model represents a significant styling and aerodynamic update from previous generations, often referred to as the 'modern' Ninja 250R.
Production
Manufacturing Location:
Typically manufactured in Japan and/or Thailand
Key Update 2009:
The 2009 model received a significant redesign featuring sharper styling, a more aerodynamic fairing inspired by larger Ninja models, a 17-inch front wheel (replacing the 16-inch on prior models), and revised suspension.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Consistently praised by automotive journalists for its beginner-friendliness, value, and sporty aesthetics.
Ratings
User Satisfaction:
High user satisfaction due to reliability and low running costs.
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