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2009-2011 Kawasaki Ninja 650R ER-6F ABS EX650 Service Repair Manual Instant Download PDF

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🏷️ Basic Information Identification Make: Kawasaki Model: Ninja 650R / ER-6F Model Code: EX650 Applicable Years: 2009, 2010, 2011 Variant Covered: ABS Model 👋 Introduction Market Position Segment: Middleweight Sportbike...
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2009-2011 Kawasaki Ninja 650R ER-6F ABS EX650 Service Repair Manual Instant Download PDF
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
Ninja 650R / ER-6F
Model Code:
EX650
Applicable Years:
2009, 2010, 2011
Variant Covered:
ABS Model
👋 Introduction
Market Position
Segment:
Middleweight Sportbike / Standard Motorcycle
Target Audience:
Riders seeking an affordable, versatile, and sporty motorcycle for commuting, touring, and spirited riding.
Competitive Analysis
Competitors:
Yamaha YZF-R6, Suzuki GSX-R600, Honda CBR600RR (though the Ninja 650R is generally positioned slightly lower in performance and price).
Key Features
Engine Character:
Parallel-twin, known for its smooth power delivery and strong low-to-mid-range torque.
Handling:
User-friendly and predictable, making it accessible for new riders and enjoyable for experienced ones.
Design:
Sporty fairing design, comfortable riding position for its class.
ABS Option:
Availability of ABS enhances safety and braking confidence.
📋 Manual Details
Coverage Areas
General Coverage:
Complete Service and Repair
Page Count
Estimated Pages:
Approximately 500+
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF (Instant Download)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul, disassembly, assembly, inspection, timing, lubrication system, cooling system
Fuel System:
Fuel injection system (throttle body, injectors, fuel pump, pressure regulator), emissions control
Ignition System:
Ignition coils, spark plugs, ECU control
Transmission:
Clutch operation, gearbox inspection and repair, shift mechanism
Drivetrain:
Chain and sprockets, rear swingarm, wheel bearings
Brakes:
Front and rear brake systems, hydraulic lines, calipers, rotors, master cylinders, ABS module (if applicable)
Suspension:
Front forks (disassembly, oil change, seal replacement), rear shock absorber, linkage system
Electrical System:
Wiring diagrams, battery, charging system (stator, regulator/rectifier), starter motor, lighting system, instrumentation
Chassis And Bodywork:
Frame inspection, body panel removal and installation, seat, fuel tank, handlebars
Troubleshooting:
Diagnostic procedures, common fault finding, symptom analysis
Procedures Included
Routine Maintenance:
Oil changes, filter replacement, chain adjustment, brake fluid flush, coolant replacement, spark plug replacement, air filter cleaning/replacement
Scheduled Maintenance:
Detailed service intervals for all major components
Component Rebuilds:
Engine, transmission, suspension forks, brake calipers
Diagnosis And Repair:
Step-by-step guides for diagnosing and repairing common and complex issues
Wiring Diagrams:
Complete and detailed electrical system schematics
ABS System Service:
Specific procedures for the Anti-lock Braking System components and diagnosis
Technical Depth
Depth Level:
Comprehensive: Covers from basic rider maintenance to full engine and transmission rebuilds, including advanced diagnostics.
Diagnostic Capabilities:
Detailed diagnostic flowcharts and fault code interpretations.
Torque Specifications:
Includes critical torque values for all fasteners and components.
Special Tools:
Lists any required special tools for specific procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Quality:
High-resolution scans, clear text and images, suitable for printing.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, four-stroke, DOHC, parallel-twin
Displacement:
649 cc
Bore X Stroke:
83.0 x 60.0 mm
Compression Ratio:
11.3:1
Performance
Horsepower Est:
Approx. 70-72 hp @ 8,000 rpm (Varies slightly by region/spec)
Torque Est:
Approx. 47-49 lb-ft @ 6,000 rpm (Varies slightly by region/spec)
Fuel System
Fuel Delivery:
Fuel Injection with downdraft induction
Fuel Type:
Unleaded gasoline, 91 octane (95 RON) or higher recommended
Lubrication
Oil Type Recommended:
SAE 10W-40 API SG, SF, SG/CD, or SH API classification. Kawasaki recommends Genuine Kawasaki Oil.
Oil Capacity W Filter:
3.4 US qt (3.2 L)
Cooling
Coolant Type:
Permanent-type antifreeze coolant (ethylene glycol based) with deionized water. Kawasaki recommends Coolant Type 550.
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Clutch Type:
Wet, multi-disc
Final Drive:
Sealed O-ring chain
Features
Gear Ratios:
Detailed gear ratios are provided in the manual for each speed.
Transmission Oil Type:
Gear oil for manual transmissions (e.g., SAE 80W-90 GL-5 rated, or specific Kawasaki recommendation within manual).
📐 Dimensions
Exterior
Length:
Approx. 2,105 mm (82.9 in)
Width:
Approx. 760 mm (29.9 in)
Height:
Approx. 1,180 mm (46.5 in)
Wheelbase:
Approx. 1,410 mm (55.5 in)
Weights
Curb Weight:
Approx. 195 kg (430 lbs) - ABS Model
Fuel Capacity:
17 L (4.5 US gal)
Seat Height:
Approx. 805 mm (31.7 in)
🛡️ Safety Features
Ratings
Crash Test Results:
Motorcycle safety is assessed differently than cars. Focus is on design, ABS availability, and rider aids. No formal crash ratings like automotive tests.
Active Features
ABS:
Anti-lock Braking System (available on this model).
Passive Features
Lighting:
Halogen headlights, LED taillight.
Frame Design:
Under-seat exhaust and compact engine placement contribute to mass centralization and handling stability.
💡 Technology Features
Infotainment
Instrumentation:
Digital LCD display with speedometer, tachometer, fuel gauge, clock, odometer, trip meters, and indicator lights.
Lighting Tech:
Halogen headlights for visibility, LED taillight for efficiency and brightness.
Driver Assistance
ABS System:
Bosch ABS system for enhanced braking safety.
Connectivity
Connectivity Features:
None beyond basic electrical systems; no Bluetooth or integrated phone systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 km (4,500 miles) or 12 months, whichever comes first.
Chain Check Lubrication:
Every 1,000 km (600 miles) or more frequently if riding in adverse conditions.
Air Filter Inspection:
Every 7,500 km (4,500 miles), clean or replace as needed.
Spark Plug Replacement:
Every 15,000 km (9,000 miles).
Coolant Replacement:
Initial replacement at 2 years, then every 2 years thereafter.
Fluid Specifications
Brake Fluid:
DOT 4 (preferred) or DOT 3 from a sealed container. Must be flushed and replaced periodically as per manual.
Fork Oil Type:
Typically SAE 10W or 15W fork oil (refer to manual for exact viscosity and quantity per fork leg).
Known Issues
Common Complaints:
Some owners report a slightly harsh rear shock absorber, potential for chain wear if not maintained, and some resonance at specific RPMs. ABS system components are generally robust but require proper maintenance.
Maintenance Focus:
Diligent chain maintenance (cleaning, lubrication, adjustment) is crucial for drivetrain longevity. Regular fluid checks and replacements prevent premature wear.
📚 Vehicle History
Brand Heritage
Manufacturer:
Kawasaki Heavy Industries Motorcycle & Engine Company, a division of Kawasaki Heavy Industries.
Reputation:
Known for reliable, performance-oriented motorcycles across various segments.
Model Evolution
Previous Generation:
The Ninja 650R/ER-6F lineage began in 2006, with this generation receiving styling and minor mechanical updates.
Generation Details:
The 2009-2011 models feature updated bodywork, improved suspension, and refined ergonomics compared to earlier versions.
Production
Assembly Location:
Primarily assembled in Japan, with potential global manufacturing sites for specific markets.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Consistently praised by motorcycle publications for its value, versatility, and user-friendliness in the middleweight sportbike category.
Ratings
Owner Satisfaction:
Generally high owner satisfaction due to its reliability and ease of use.
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