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Kawasaki Ninja GPX 250R 1988-2007 Motorcycle Repair Service Manual 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006

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🏷️ Basic Information Identification Make: Kawasaki Model: Ninja GPX250R Model Nickname: EX250 Vehicle Type: Sportbike Motorcycle Generation First Generation Start Year: 1986 Covered Generation End Year: 2007 Covered Model Years:...
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Taper: Motorcycle
Distributeur:
Kawasaki
UGS: 475539
Mots clés: 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 Featured GPX Models Kawasaki Motorcycle Motorcycles Ninja GPX 250R
Kawasaki Ninja GPX 250R 1988-2007 Motorcycle Repair Service Manual 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
Ninja GPX250R
Model Nickname:
EX250
Vehicle Type:
Sportbike Motorcycle
Generation
First Generation Start Year:
1986
Covered Generation End Year:
2007
Covered Model Years:
1988-2007
Codes
Chassis Code Common:
EX250-F, EX250-H, EX250-J
👋 Introduction
Market Position
Segment:
Entry-level sportbike / Lightweight sportbike
Target Audience:
Beginner riders, commuting, sport-touring, track day enthusiasts
Competitive Analysis
Key Competitors:
Honda CBR250R, Yamaha FZR250R, Suzuki GSX250F Katana
Key Features
Engine Configuration:
Parallel-twin, liquid-cooled
Design Philosophy:
Sporty styling with accessible performance and reliability
Manual Benefit:
Empowers DIY owners for maintenance, repair, and optimization, saving costs and enhancing ownership experience
📋 Manual Details
Coverage Areas
Region Of Origin:
Global
Language:
English
Manual Type
Type:
Repair Service Manual
Description:
Factory/Workshop Manual
Format
Delivery Method:
Digital Download
File Formats Provided:
PDF, ZIP, RAR, EXE (potentially)
Page Count
Estimated Pages:
300-700 (typical for this era and scope)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, tuning, diagnostics, internal components, lubrication system
Fuel System:
Carburetor tuning and overhaul, fuel pump, fuel lines, fuel tank maintenance
Ignition System:
CDI unit, spark plugs, ignition timing, wiring diagrams
Transmission:
Clutch operation, gearbox disassembly and assembly, gear shift mechanism
Cooling System:
Radiator, fan, coolant flow, hoses, thermostat
Electrical System:
Wiring diagrams for all circuits, lighting, starter, battery, charging system, instrumentation
Chassis And Suspension:
Frame inspection, front fork service (including seal replacement), rear shock absorber maintenance, swingarm and linkage lubrication
Brakes:
Front and rear brake caliper service, master cylinder overhaul, brake pad replacement, fluid flush and bleed procedures, disc inspection
Wheels And Tires:
Tire pressure, tread wear inspection, wheel bearing service, spoke tension adjustment (if applicable)
Bodywork And Fairings:
Fairing removal and installation, seat, tank mounting, general bodywork repair
Exhaust System:
Exhaust pipe inspection, muffler maintenance
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, chain adjustment, brake adjustments, spark plug replacement
Troubleshooting:
Diagnostic flowcharts, common problem identification and solutions
Repair:
Step-by-step instructions for component disassembly, repair, and reassembly
Rebuilds:
Complete engine rebuild, carburetor overhaul, suspension component rebuild
Diagnostics:
Electrical system diagnostics, engine performance testing, fault code interpretation (if applicable for later models)
Restoration:
Guidance for bringing an older model back to original specifications
Technical Depth
Level:
Comprehensive (from basic maintenance to complete engine rebuild)
Detail:
Includes torque specifications, clearances, measurements, and assembly sequences
Illustrations:
Detailed diagrams, exploded views, and clear step-by-step illustrations
📊 Manual Specifications
File Format
Quality:
High-resolution, zoomable illustrations
Searchability:
Likely searchable PDF text (depending on the source)
Compatibility:
Windows, macOS, Linux, iOS, Android via PDF reader
Print Quality
Printability:
Printable on any standard printer
Restrictions:
No printing or saving restrictions mentioned
Binding Type
Digital Only:
True (not a physical copy)
Paper Type
Digital Equivalent:
N/A (digital format)
⚙️ Engine Specifications
Primary Engine
Configuration:
Parallel-twin cylinder, four-stroke
Displacement:
248 cc (248cc)
Bore X Stroke:
55.0 x 52.4 mm
Valve Train:
DOHC, 8 valves (2 per cylinder)
Cooling System:
Liquid-cooled
Compression Ratio:
12.0:1 (approximate, varies slightly by year)
Performance
Horsepower:
Approx. 30-35 HP @ 10,500 RPM (varies by year and market)
Torque:
Approx. 15-17 lb-ft @ 8,500 RPM (varies by year and market)
Fuel System
Carburetion:
Dual Keihin CVK32 carburetors (pre-2008 models)
Fuel Capacity:
Approx. 13 Liters (3.4 US gallons)
🔧 Transmission
Standard
Type:
6-speed constant mesh
Clutch Type:
Wet multi-disc
Optional
Availability:
N/A (only manual transmission offered)
Features
Drive Type:
Chain drive
📐 Dimensions
Exterior
Overall Length:
Approx. 2000 mm (78.7 in)
Overall Width:
Approx. 740 mm (29.1 in)
Overall Height:
Approx. 1100 mm (43.3 in)
Wheelbase:
Approx. 1370 mm (53.9 in)
Weights
Dry Weight:
Approx. 140-145 kg (308-320 lbs)
Wet Weight:
Approx. 155-160 kg (342-353 lbs)
🛡️ Safety Features
Ratings
Safety Features Modern Comparison:
Limited by era; no ABS or advanced rider aids on most models in this range
Active Features
Braking System Front:
Single disc brake
Braking System Rear:
Drum brake (early models), Disc brake (later models)
Passive Features
Lighting:
Halogen headlight, LED taillight (later models)
💡 Technology Features
Infotainment
Instrumentation:
Analog speedometer, tachometer, odometer, trip meter, fuel gauge (some models), indicator lights
Driver Assistance
Rider Aids:
None (pre-2008 models are mechanically basic)
🔧 Maintenance
Service Intervals
Oil Change:
Every 4,000-6,000 km (2,500-3,750 miles) or 6 months
Oil Filter Replacement:
Every oil change
Spark Plug Replacement:
Every 12,000-18,000 km (7,500-11,250 miles)
Chain Adjustment Lubrication:
Every 1,000-1,500 km (600-900 miles)
Valve Clearance Check:
Every 20,000-24,000 km (12,500-15,000 miles)
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SG or higher (JASO MA recommended)
Engine Oil Capacity:
Approx. 2.0 - 2.2 Liters (with filter change)
Coolant Type:
Ethylene glycol based antifreeze with distilled water (50/50 mix)
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Carburetor Sync:
Carburetors can lose sync over time, requiring periodic adjustment for smooth running.
Cam Chain Tensioner:
Can become noisy or fail, leading to a rattling sound.
Charging System:
Stator or regulator/rectifier issues can lead to battery drain or overcharging.
Fork Seals:
Front fork seals are prone to leaks with age and mileage.
Valve Stem Seals:
Can degrade over time, leading to oil consumption.
📚 Vehicle History
Brand Heritage
Kawasaki Legacy:
Kawasaki Heavy Industries has a long history in motorcycle manufacturing, known for performance and innovation.
Model Evolution
Gpz250 To Gpx250R:
The GPX250R was an evolution of the earlier GPz250, featuring updated styling and improved aerodynamics.
Updates 1988 2007:
Minor updates included styling changes, minor engine tuning for emissions and performance, and brake system upgrades (rear drum to disc on some models).
Production
Production Run:
The GPX250R (EX250) platform was produced for an exceptionally long time, undergoing significant redesign only in 2008 with the Ninja 250R (EX250J).
🏆 Awards & Recognition
Recognitions
Market Reputation:
Highly regarded for its reliability, ease of maintenance, and affordability, making it a popular choice for new riders and commuters.
Ratings
Owner Satisfaction:
Generally high owner satisfaction due to its robust nature and low running costs.
Certifications
Emissions Compliance:
Compliant with prevailing emissions standards for its respective production years.
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