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Kawasaki Tourer ABS 1700 09-12 Workshop Service Manual

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🏷️ Basic Information Identification Make: Kawasaki Model: VN1700 Classic Tourer ABS Model Designation: Cruiser Common Name: Kawasaki Voyager Custom Codes Chassis Code Prefix: VN1700 👋 Introduction Market Position Segment: Full-size...
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Kawasaki Tourer ABS 1700 09-12 Workshop Service Manual
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
VN1700 Classic Tourer ABS
Model Designation:
Cruiser
Common Name:
Kawasaki Voyager Custom
Codes
Chassis Code Prefix:
VN1700
👋 Introduction
Market Position
Segment:
Full-size American-style cruiser with touring capabilities
Target Audience:
Touring motorcyclists, riders seeking comfort, long-distance capability, and classic styling
Competitive Analysis
Primary Competitors:
Harley-Davidson Electra Glide Standard, Honda Gold Wing (older generations), Indian Chief Vintage
Key Features
Styling:
Classic cruiser lines, ample chrome, large fairing, comfortable seating
Touring Amenities:
Integrated saddlebags, passenger backrest, aerodynamic fairing with windshield
Braking System:
Anti-lock Braking System (ABS) for enhanced safety
Engine Configuration:
V-twin, liquid-cooled for consistent performance
📋 Manual Details
Coverage Areas
Applicable Years:
2009, 2010, 2011, 2012
Page Count
Total Pages:
727
Manual Type
Type:
Workshop Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Transmission, Clutch, Fuel System, Ignition System, Exhaust System
Chassis:
Frame, Suspension (Front & Rear), Steering, Wheels, Tires, Brakes (Front & Rear ABS)
Electrical:
Lighting, Instrumentation, Charging System, Starting System, Ignition System, ECU, Wiring Diagrams, ABS System Electronics
Bodywork:
Fairings, Saddlebags, Luggage Racks, Seat, Handlebars, Controls
Procedures Included
Maintenance:
Scheduled Maintenance, Lubrication, Fluid Changes, Filter Replacements, Chain Adjustment
Troubleshooting:
Diagnostic Procedures, Fault Code Interpretation, Symptom-Based Troubleshooting
Repair Overhaul:
Engine Rebuild, Transmission Overhaul, Suspension Component Replacement, Brake System Repairs, Electrical Component Replacement
Technical Adjustments:
Valve Clearance Adjustment, Throttle Body Synchronization, Idle Speed Adjustment, ABS Bleeding Procedures
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine and transmission rebuilds)
Diagnostic Capabilities:
Detailed diagnostic procedures for all major systems, including ECU fault codes and troubleshooting trees.
Component Disassembly Assembly:
Step-by-step instructions with torque specifications for all major components.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Resolution:
High (suitable for printing)
Image Clarity:
Clear diagrams, illustrations, and photographs
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
Searchability
Text Search:
Searchable text enabled
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-twin, Four-stroke, SOHC, 4 valves per cylinder
Displacement:
1700 cc (103.6 cu in)
Bore X Stroke:
102.0 x 104.0 mm (4.02 x 4.09 in)
Cooling System:
Liquid-cooled
Compression Ratio:
9.5:1
Valve Actuation:
SOHC, shim-under-bucket tappets
Performance
Horsepower Approx:
93 hp @ 5700 rpm (estimated, often not officially stated for cruisers)
Torque Approx:
109 lb-ft @ 3500 rpm (estimated, often not officially stated for cruisers)
Fuel System
Fuel Delivery:
Fuel Injection, Dual 45mm throttle bodies with sub-throttle valves
Fuel Type:
Unleaded gasoline, 91 octane (96 RON) or higher recommended
Fuel Tank Capacity:
20.0 L (5.3 US gal)
Ignition
Ignition System:
Digital CDI with electronic advance
Lubrication
Lubrication System:
Forced lubrication, wet sump
Emission Control
Emission Systems:
Catalytic converter, PAIR (Pulsed Secondary Air Injection) system
🔧 Transmission
Standard
Transmission Type:
6-speed, constant mesh
Clutch Type:
Wet, multi-disc, cable-actuated
Final Drive:
Belt drive
Features
Overdrive Gears:
Includes overdrive gears (5th and 6th) for relaxed highway cruising
Transmission Fluid:
Kawasaki Genuine Gear Oil (GL-4) or equivalent recommended for gearbox
Belt Drive Maintenance:
Belt tension adjustment and inspection required
📐 Dimensions
Exterior
Overall Length:
2580 mm (101.6 in)
Overall Width:
970 mm (38.2 in)
Overall Height:
1520 mm (59.8 in)
Wheelbase:
1695 mm (66.7 in)
Ground Clearance:
130 mm (5.1 in)
Seat Height:
730 mm (28.7 in)
Weights
Curb Weight:
383 kg (844.4 lbs)
Load Limit:
Refer to manual for specific load capacity and Gross Vehicle Weight Rating (GVWR)
Cargo
Saddlebag Capacity:
Integrated lockable hard saddlebags
Rear Luggage Rack:
Optional or integrated depending on specific trim/packages
🛡️ Safety Features
Ratings
Safety Certifications:
N/A (Motorcycles generally not rated by NHTSA/Euro NCAP in the same way as cars)
Active Features
Braking System Type:
Dual front disc brakes, Single rear disc brake
ABS:
Standard Anti-lock Braking System (ABS) on both front and rear wheels
Suspension Type:
Front: 43mm telescopic fork; Rear: UNI-TRAK, gas-charged shock with adjustable preload
Passive Features
Lighting:
Halogen headlight, LED taillight and brake light
Tires:
Tubeless tires for improved puncture resistance
Passenger Safety:
Comfortable passenger seat and backrest
💡 Technology Features
Infotainment
Audio System:
Some models may have had optional or aftermarket audio systems; the manual would cover the wiring and installation of factory systems if present.
Cruise Control:
Not standard on all VN1700 models within this range; may be present on specific 'Voyager' variants.
Driver Assistance
ABS:
Standard ABS is a key technological feature for safety and control.
Connectivity
Diagnostics:
On-board diagnostics with fault codes readable via diagnostic tool (covered in the manual).
Lighting
Headlight:
Halogen headlight for primary illumination.
Taillight Brake Light:
LED technology for enhanced visibility and longevity.
🔧 Maintenance
Service Intervals
First Service:
1000 km (600 miles) or 6 months
Subsequent Service:
Every 6000 km (3750 miles) or 12 months, whichever comes first (typical for major services)
Oil Change Interval:
Recommended every 6000 km (3750 miles) or annually, whichever occurs first
Valve Clearance Check:
Typically at 24,000 km (15,000 miles) or as specified in the manual
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SG or higher, JASO MA certified synthetic or semi-synthetic recommended
Engine Oil Capacity:
3.6 L (3.8 US qt) without filter change, 3.9 L (4.1 US qt) with filter change
Coolant Type:
Kawasaki Coolant (50/50 mixture of ethylene glycol with demineralized water)
Brake Fluid Type:
DOT 4 recommended
Final Drive Fluid:
Not applicable (Belt Drive)
Known Issues
Common Wear Items:
Tires, brake pads, clutch plates, belt drive (wear depends on usage)
Potential Issues:
Occasional electrical connector corrosion (especially in humid/coastal climates), fuel pump issues (rare), stator failure (rare).
Maintenance Tips
Belt Tension:
Regularly check and adjust belt tension according to the manual's specifications to prevent premature wear or failure.
Throttle Sync:
Periodic synchronization of the throttle bodies ensures smooth engine operation and optimal fuel delivery.
Cooling System Flushing:
Regular coolant flushes and replacement prevent corrosion and maintain cooling efficiency.
📚 Vehicle History
Brand Heritage
Manufacturer:
Kawasaki Heavy Industries Motorcycle & Engine Company, Japan
Specialization:
Known for performance motorcycles, including sportbikes, cruisers, and off-road models.
Model Evolution
Vn Series Legacy:
The VN series represents Kawasaki's long-standing commitment to the cruiser market, evolving from smaller displacement models to larger V-twins.
Vn1700 Introduction:
The VN1700 platform was introduced in 2009, offering a modern take on the classic American cruiser with advanced technology and Japanese reliability.
Tourer Variant Focus:
The 'Tourer' designation signifies the addition of touring-specific features like fairings and luggage, differentiating it from the Classic or Classic LT models.
Production
Production Period:
2009-2012 for this specific manual coverage
Manufacturing Location:
Likely assembled in Japan, with components sourced globally
🏆 Awards & Recognition
Recognitions
Model Specific Awards:
No widely publicized specific awards for this model within its production years, but consistently praised for value and reliability in its class.
Ratings
Consumer Reviews:
Generally positive reviews for comfort, handling, and engine performance within the cruiser segment.
Certifications
Emissions Compliance:
Meets emissions standards for its respective model years and regions.
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