Category:
        
        
            Middleweight Adventure-Sport Motorcycle
        
     
    
        
            Target Audience:
        
        
            Riders seeking versatility for commuting, touring, and light off-road use
        
     
    
    
        
            Key Competitors:
        
        
            Yamaha TDM series, Suzuki V-Strom 650, Honda CB500X (later models), BMW F 650 GS
        
     
    
    
        
            Versatility:
        
        
            Combines sporty handling with comfortable ergonomics and luggage carrying capability
        
     
    
        
            Engine Platform:
        
        
            Shared with Ninja 650R, known for its torquey and reliable parallel-twin configuration
        
     
    
        
            Suspension Travel:
        
        
            Longer travel suspension compared to sportbikes, offering better compliance over rough roads
        
     
    
        
            Styling:
        
        
            Distinctive 'beak' or fender extension, upright riding position
        
     
 
    
    
    
        
            General Coverage:
        
        
            Comprehensive Service and Repair
        
     
    
        
            Specific Systems Covered:
        
        
            Engine, Fuel System, Ignition System, Cooling System, Lubrication System, Transmission, Drivetrain, Chassis, Suspension, Brakes, Electrical System, Bodywork, Troubleshooting
        
     
    
    
    
    
        
            Type:
        
        
            Workshop Service Manual (WSM) / Repair Manual
        
     
    
    
    
    
        
            File Format:
        
        
            PDF Download
        
     
 
    
    
    
        
            Engine Mechanical:
        
        
            Engine assembly, disassembly, inspection, repair of cylinder head, valves, piston, connecting rods, crankshaft, oil pump, timing components
        
     
    
        
            Fuel System:
        
        
            Fuel injection system, throttle body, fuel pump, fuel filter, injectors, sensors, ECU diagnostics
        
     
    
        
            Ignition System:
        
        
            Spark plugs, ignition coils, ignition control unit (ICU), timing adjustments
        
     
    
        
            Cooling System:
        
        
            Radiator, cooling fan, thermostat, water pump, coolant specifications and procedures
        
     
    
        
            Lubrication System:
        
        
            Oil pump, oil filter, oil passages, oil specifications and change intervals
        
     
    
        
            Transmission Drivetrain:
        
        
            Clutch assembly, gearbox, gear inspection, lubrication, chain and sprocket maintenance
        
     
    
        
            Chassis Suspension:
        
        
            Frame inspection, front fork (telescopic), rear suspension (monoshock), bearings, lubrication
        
     
    
        
            Brakes:
        
        
            Front and rear brake systems, hydraulic lines, calipers, master cylinders, brake fluid specifications, pad replacement, bleeding procedures
        
     
    
        
            Electrical System:
        
        
            Battery, charging system (alternator, regulator/rectifier), starting system (starter motor), lighting, horn, wiring diagrams, component testing
        
     
    
        
            Bodywork Fittings:
        
        
            Fairings, seat, fuel tank, fenders, mirrors, levers, control cables, disassembly and reassembly procedures
        
     
    
    
        
            Maintenance:
        
        
            Routine maintenance, lubrication, fluid changes, filter replacements, chain adjustment, brake pad inspection
        
     
    
        
            Troubleshooting:
        
        
            Diagnostic procedures for common issues, fault code interpretation, systematic problem-solving
        
     
    
        
            Repair Overhaul:
        
        
            Detailed step-by-step instructions for engine, transmission, suspension, brake, and electrical component repairs and overhauls
        
     
    
        
            Wiring Diagrams:
        
        
            Complete and detailed electrical wiring diagrams for all vehicle systems
        
     
    
    
        
            Depth:
        
        
            Full professional quality, in-depth service and repair
        
     
 
    
    
    
        
            Engine Type:
        
        
            Liquid-cooled, 4-stroke, DOHC, 8-valve, parallel-twin
        
     
    
    
        
            Bore X Stroke:
        
        
            83.0 x 60.0 mm
        
     
    
        
            Compression Ratio:
        
        
            10.8:1
        
     
    
    
        
            Horsepower Est:
        
        
            72 hp @ 8,500 rpm (approximate, may vary slightly by year/market)
        
     
    
        
            Torque Est:
        
        
            47 lb-ft @ 7,000 rpm (approximate, may vary slightly by year/market)
        
     
    
    
        
            Induction:
        
        
            Digital Fuel Injection (DFI) with Keihin throttle bodies
        
     
    
        
            Fuel Type:
        
        
            Unleaded gasoline, minimum 87 octane
        
     
    
    
        
            Oil Type:
        
        
            SAE 10W-40 API SG or SH, JASO MA certified motorcycle oil
        
     
    
        
            Oil Capacity:
        
        
            3.4 US qt (3.2 L) with filter change
        
     
 
    
    
    
        
            Crash Test Ratings:
        
        
            Not Applicable for motorcycles in the same way as cars; safety focus is on handling, braking, and rider protection.
        
     
    
    
        
            Brakes Front:
        
        
            Dual semi-floating 300 mm petal discs, dual piston calipers
        
     
    
        
            Brakes Rear:
        
        
            220 mm petal disc, single piston caliper
        
     
    
        
            ABS Availability:
        
        
            Optional on some models/markets within this range (check specific VIN)
        
     
    
    
        
            Lighting:
        
        
            Halogen headlights, LED taillight
        
     
 
    
    
    
        
            Instrument Cluster:
        
        
            Digital LCD instrument cluster displaying speedometer, tachometer, odometer, trip meters, fuel gauge, clock, gear position indicator (on some models/years)
        
     
    
    
        
            ABS:
        
        
            Available as an option on certain models within this range, significantly enhancing braking safety.
        
     
    
    
        
            Charging Port:
        
        
            Not standard, but aftermarket options for 12V power outlets are common.
        
     
 
    
    
    
        
            Oil Change Interval:
        
        
            Every 3,750 miles (6,000 km) or 6 months
        
     
    
        
            Air Filter Inspection Interval:
        
        
            Every 7,500 miles (12,000 km)
        
     
    
        
            Spark Plug Replacement Interval:
        
        
            Every 7,500 miles (12,000 km) for iridium plugs
        
     
    
        
            Valve Clearance Check Interval:
        
        
            Every 15,000 miles (24,000 km)
        
     
    
    
        
            Brake Fluid Type:
        
        
            DOT 4 (refer to manual for precise specification)
        
     
    
        
            Coolant Type:
        
        
            Kawasaki Coolant 50% or equivalent ethylene glycol-based coolant with anti-corrosion additives
        
     
    
    
        
            Common Wear Items:
        
        
            Chain and sprockets, brake pads, tires, clutch plates (high mileage)
        
     
    
        
            Potential Electrical:
        
        
            Occasional issues with regulator/rectifier, especially on earlier models or if poorly maintained.
        
     
    
        
        Maintenance Manual Benefit
    
 
    
        
            User Benefit:
        
        
            Enables DIY maintenance, saving money on labor costs and empowering owners with knowledge.
        
     
 
    
    
    
        
            Kawasaki Legacy:
        
        
            Long history of performance and innovation in motorcycles, known for inline-four and parallel-twin engines.
        
     
    
    
        
            First Generation:
        
        
            The Versys platform was introduced globally in 2006/2007, with the 650cc model evolving from the ER-6 family.
        
     
    
        
            2010 Update:
        
        
            This period (2010-2013) represents a significant update for the Versys 650, including revised bodywork, improved suspension damping, and updated styling.
        
     
    
    
        
            Manufacturing Locations:
        
        
            Primarily Japan, with potential assembly in other global locations.