Kawasaki VN1700CAF 2010 Service Repair Manual

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UGS: 92973

Mots clés: 2010 Kawasaki Misc Motorcycle Motorcycles VN1700CAF

Variantes de produits

Description

The 2010 VN1700CAF, also known as the Vulcan 1700 Voyager, is a full-size touring cruiser motorcycle designed for riders who prioritize comfort, power, and long-distance capability. This model features a substantial 1700cc V-twin engine, known for its robust torque delivery, making it ideal for effortless cruising and touring. Key amenities include a large fairing for wind protection, integrated saddlebags for luggage storage, and ergonomic design for rider comfort on extended journeys. Built with a reputation for engineering quality and reliability, the Vulcan 1700 Voyager offers a blend of classic cruiser styling with modern touring features, positioning it as a strong contender in its segment against other premium touring motorcycles. This comprehensive service repair manual provides detailed guidance for the maintenance, repair, and troubleshooting of the 2010 VN1700CAF Vulcan 1700 Voyager. It covers all major systems, including the engine, fuel injection, transmission, drivetrain, chassis, braking, and electrical systems, with in-depth procedures for disassembly, assembly, and component replacement. The manual includes essential technical specifications, torque values, wiring diagrams, and diagnostic troubleshooting guides to assist owners, technicians, and mechanics in keeping the motorcycle in optimal condition. Its purpose is to serve as the definitive resource for ensuring the longevity, performance, and safety of this touring cruiser.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

VN1700CAF

Year:

Variant:

Vulcan 1700 Voyager

Codes

Model Code:

VN1700CAF

👋 Introduction

Market Position

Category:

Cruiser Motorcycle

Segment:

Full-size touring cruiser

Target Audience:

Riders seeking a comfortable, powerful, and well-equipped motorcycle for long-distance touring and cruising.

Competitive Analysis

Competitors:

Harley-Davidson Electra Glide, Honda Gold Wing (though often positioned slightly differently), Indian Roadmaster, Victory Vision

Key Features

Touring Capability:

Large fairing, integrated saddlebags, comfortable seating for rider and passenger, advanced ergonomics.

Engine Performance:

Large displacement V-twin engine providing ample torque for effortless cruising.

Technology:

Fuel injection, belt drive, often equipped with cruise control and audio systems (depending on sub-model/options).

📋 Manual Details

Coverage Areas

Covered Models:

Kawasaki VN1700CAF (Vulcan 1700 Voyager) 2010

Page Count

Estimated Pages:

Approximately 600-800 pages (typical for this type of comprehensive manual)

Manual Type

Type:

Service Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine:

Complete engine overhaul, disassembly, inspection, assembly, timing, cooling, lubrication

Fuel System:

Fuel injection system (FI), throttle body, fuel pump, fuel injectors, fuel lines, EVAP system

Transmission:

Clutch operation, transmission gears, shifting mechanism, maintenance, lubrication

Drivetrain:

Final drive system (shaft drive), universal joints, maintenance

Chassis:

Frame inspection, steering assembly, suspension (front and rear), swingarm

Braking System:

Front and rear brake systems, hydraulic lines, master cylinders, calipers, brake pads, ABS (if equipped), bleeding procedures

Electrical System:

Battery, charging system (alternator, regulator/rectifier), ignition system, starter motor, lighting system (headlights, taillights, turn signals), wiring diagrams, fuses, relays

Fuel Injection System:

ECU diagnostics, sensor data (TPS, MAP, IAT, O2), idle control, fuel mapping basics

Instrumentation:

Speedometer, tachometer, fuel gauge, warning lights, diagnostics indicators

Bodywork And Accessories:

Fairings, saddlebags, windshield, seating, trim components, installation and removal

Diagnostic Troubleshooting:

Fault finding procedures, symptom-based troubleshooting guides, error codes

Procedures Included

Preventive Maintenance:

Regular servicing, fluid changes, filter replacements, lubrication points

Repair Procedures:

Step-by-step guides for component replacement and repair

Disassembly And Assembly:

Detailed instructions for taking apart and reassembling major vehicle components

Troubleshooting Guides:

Systematic approaches to identify and resolve common and uncommon problems

Wiring Diagrams:

Comprehensive electrical schematics for all systems

Torque Specifications:

Precise torque values for critical fasteners

Special Tool Requirements:

Identification of necessary specialized tools for specific tasks

Technical Depth

Depth:

Comprehensive; covers everything from routine maintenance to complete engine rebuilds and complex diagnostics.

📊 Manual Specifications

File Format

Quality:

High-resolution scans, clear text, searchable content

Printer Friendly:

Yes, pages can be printed for workshop use

Binding Type

Binding:

N/A (Digital PDF format)

Paper Type

Paper Type:

N/A (Digital PDF format)

⚙️ Engine Specifications

Primary Engine

Type:

Four-stroke, SOHC, 4-valve per cylinder, V-twin

Displacement:

1700 cc (103.6 cu. in.)

Bore X Stroke:

102.0 x 104.0 mm (4.02 x 4.09 in.)

Cooling System:

Liquid-cooled

Compression Ratio:

9.5:1

Performance

Horsepower:

Approximately 92 hp @ 5700 rpm (claimed)

Torque:

Approximately 113 lb-ft @ 3500 rpm (claimed)

Fuel System

Fuel Delivery:

Digital Fuel Injection with K-TRIC (Kawasaki Throttle Responsive Ignition Control)

Throttle Body:

Dual 40mm throttle bodies

Fuel Type:

Unleaded gasoline

Lubrication System

Type:

Forced lubrication, wet sump

Oil Capacity:

4.7 L (5.0 US qt)

Ignition

Type:

Digital CDI

Spark Plug:

NGK CR9EIA-9 or equivalent

🔧 Transmission

Standard

Type:

6-speed, constant mesh

Features

Drive System:

Shaft drive

Clutch

Type:

Wet, multiple-disc, mechanical

Fluid Type

Final Drive Oil:

API GL-5, SAE 90 hypoid gear oil

📐 Dimensions

Exterior

Length:

2515 mm (99.0 in.)

Width:

1050 mm (41.3 in.)

Height:

1500 mm (59.1 in.)

Wheelbase:

1690 mm (66.5 in.)

Ground Clearance:

140 mm (5.5 in.)

Seat Height:

735 mm (28.9 in.)

Weights

Curb Weight:

372 kg (820 lbs)

Fuel Tank Capacity:

20 L (5.3 US gal)

🛡️ Safety Features

Ratings

Optional (check specific model configuration)

Active Features

Braking:

Dual disc front brakes, single disc rear brake. ABS capability enhances braking control.

Lighting:

Halogen headlights, LED taillight and brake light for increased visibility.

Passive Features

Frame:

Steel backbone frame designed for stability and rider comfort.

Ergonomics:

Relaxed riding position, adjustable windshield, comfortable saddlebags contribute to rider fatigue reduction on long rides.

💡 Technology Features

Infotainment

Audio System:

Often equipped with an integrated audio system and speakers, accessible via handlebar controls. Compatibility with external devices may vary.

Driver Assistance

Cruise Control:

Electronic cruise control is a significant feature for long-distance touring comfort, allowing for speed regulation.

Connectivity

Diagnostic Interface:

The manual details diagnostic procedures and potential error codes, suggesting an onboard diagnostic system for the fuel injection and engine management.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 km (4,500 miles) or 12 months, whichever comes first.

Air Filter Inspection:

Inspect every 7,500 km (4,500 miles), replace as needed.

Spark Plug Replacement:

Every 24,000 km (15,000 miles).

Coolant Change Interval:

Every 2 years or 30,000 km (18,000 miles).

Brake Fluid Change:

Every 2 years or 24,000 km (15,000 miles).

Fluid Specifications

Engine Oil:

SAE 10W-40 API SG, SH, SJ, SL or SM. Kawasaki recommends KAWASAKI BRAND EXTREME-TEMP-ACTION OR ENGINE GUARD EXTREME-TEMP 4-STROKE OIL.

Coolant:

High-quality ethylene glycol-based coolant, 50% mixture with distilled water. Kawasaki recommends KAWASAKI COOLANT TYPE 55.

Brake Fluid:

DOT 4 brake fluid.

Known Issues

Potential Concerns:

While generally reliable, occasional reports mention issues with the regulator/rectifier under heavy electrical load or heat, and potential for clutch drag if not properly maintained. Some owners report minor electrical gremlins or sensor issues that are well-covered by this manual.

📚 Vehicle History

Brand Heritage

Legacy:

Kawasaki has a long-standing reputation for building reliable and high-performance motorcycles, with a strong presence in the cruiser market through its Vulcan line.

Model Evolution

Vulcan Lineage:

The VN1700 series represents Kawasaki's evolution of large-displacement V-twin cruisers, building upon previous Vulcan models with enhanced features, larger engines, and modern technology for touring and comfort.

Production

Manufacturing Country:

Japan

🏆 Awards & Recognition

Recognitions

Industry Standing:

Kawasaki's Vulcan series is consistently praised for its value, comfort, and performance within the cruiser segment. While specific awards for the 2010 VN1700CAF might not be individually listed, the model is recognized for its blend of touring amenities and V-twin character.