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KAWASAKI VULCAN 1700 NOMAD 2009-2012 Service Repair Manual

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The Vulcan 1700 Nomad, produced from 2009 to 2012, is a full-size, V-twin cruiser motorcycle engineered for long-distance touring. This model is distinguished by its comfortable ergonomics, ample luggage capacity...
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KAWASAKI VULCAN 1700 NOMAD 2009-2012 Service Repair Manual
The Vulcan 1700 Nomad, produced from 2009 to 2012, is a full-size, V-twin cruiser motorcycle engineered for long-distance touring. This model is distinguished by its comfortable ergonomics, ample luggage capacity via its integrated saddlebags, and the robust performance of its 1700cc liquid-cooled V-twin engine. Designed to compete with established touring motorcycles, the Vulcan 1700 Nomad offers a blend of classic cruiser styling with practical features for extended journeys, making it a reliable choice for riders who prioritize comfort and capability on the open road. This comprehensive factory service manual provides detailed technical information for the Vulcan 1700 Nomad (model code VN1700-B) for the 2009-2012 model years. It covers all essential aspects of maintenance, diagnosis, and repair, including in-depth procedures for the engine, fuel system, transmission, chassis, brakes, and electrical systems. The manual also includes troubleshooting guides, detailed specifications, and wiring diagrams, equipping owners and technicians with the necessary knowledge to maintain the motorcycle's optimal performance and ensure its longevity.
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
Vulcan 1700 Nomad
Model Code:
VN1700-B
Product Name:
KAWASAKI VULCAN 1700 NOMAD 2009-2012 Service Repair Manual
Product Description:
Complete factory service repair manual for the KAWASAKI VULCAN 1700 NOMAD 2009-2012. Delivered in PDF format. Recommended software: Adobe PDF Reader.
Generation
Generation Code:
VN1700 Gen 1
Generation Years:
2009-2012
👋 Introduction
Market Position
Segment:
Full-size, V-twin cruiser touring motorcycle
Target Audience:
Motorcyclists seeking long-distance comfort, touring capability, and V-twin cruiser styling.
Competitive Analysis
Key Competitors:
Harley-Davidson Electra Glide, Honda Gold Wing, Indian Roadmaster, Victory Vision Tour
Key Features
Nomad Variant Focus:
Specifically tailored for the Nomad touring variant, including details on fairing, saddlebags, and passenger comfort features.
Manual Value Proposition:
Provides comprehensive, factory-accurate repair and maintenance information to ensure optimal performance and longevity.
📋 Manual Details
Coverage Areas
Primary Coverage:
Kawasaki Vulcan 1700 Nomad motorcycles
Specific Model Years:
2009, 2010, 2011, 2012
Page Count
Estimated Page Count:
600-800 (estimated, based on typical factory service manuals of this scope)
Manual Type
Manual Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, assembly, inspection, and repair procedures for the 1700cc V-twin engine.
Fuel System:
Fuel injection system (EFI), throttle body, fuel pump, fuel filter, fuel lines, injectors, and emissions control system.
Ignition System:
Ignition coils, spark plugs, ECU control, and related wiring.
Transmission:
Clutch, gearbox (5-speed), final drive (belt drive), lubrication, and inspection.
Chassis:
Frame inspection, steering head, fork, rear suspension, swingarm, and bearings.
Brakes:
Front and rear disc brakes, hydraulic system, brake fluid, pads, calipers, master cylinders, and ABS (if equipped).
Electrical System:
Wiring diagrams, battery, charging system (alternator, regulator/rectifier), starter motor, lighting, instruments, switches, relays, and fuses.
Bodywork:
Fairing, saddlebags, windshield, seat, fenders, fuel tank, and related trim components.
Cooling System:
Radiator, cooling fan, coolant, and thermostat.
Exhaust System:
Exhaust pipes, mufflers, catalytic converter (if applicable), and mounting hardware.
Wheels And Tires:
Wheel bearing inspection, tire pressure, tire wear, and wheel removal/installation.
Procedures Included
Maintenance:
Routine maintenance tasks, including oil changes, filter replacements, spark plug service, brake fluid flushes, and inspections.
Troubleshooting:
Diagnostic procedures for common and uncommon problems, fault codes, and symptom-based troubleshooting guides.
Repair:
Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and adjustment.
Rebuilds:
Detailed instructions for complete engine, transmission, and suspension rebuilds.
Specifications:
Torque specifications, clearance measurements, fluid capacities, and wear limits for all major components.
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle systems.
Technical Depth
Depth Level:
Comprehensive factory-level technical information suitable for professional mechanics and advanced DIY enthusiasts.
Detail Level:
Includes detailed component diagrams, exploded views, and precise measurement specifications.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Searchable text for quick information retrieval.
Print Quality
Print Readability:
High resolution for clear printing of diagrams and text.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, four-stroke, SOHC, V-twin
Displacement:
1700 cc (103.6 cubic inches)
Bore X Stroke:
102.0 mm x 104.0 mm
Compression Ratio:
9.5:1
Valve Train:
SOHC, 4 valves per cylinder
Performance
Horsepower:
Approx. 93 hp @ 5,700 rpm (manufacturer claim varies by region/testing)
Torque:
Approx. 110 lb-ft @ 3,500 rpm (manufacturer claim varies by region/testing)
Fuel System
Fuel Delivery:
Fuel injection (DFI) with dual 44mm throttle bodies
Fuel Type:
Unleaded gasoline, 87 octane or higher recommended
Cooling System
Cooling Method:
Liquid-cooled
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Optional
Optional Transmission:
N/A
Features
Clutch:
Hydraulically actuated wet multi-disc
Final Drive:
Sealed belt drive
📐 Dimensions
Exterior
Overall Length:
Approx. 99.4 in (2525 mm)
Overall Width:
Approx. 38.0 in (965 mm)
Overall Height:
Approx. 61.2 in (1555 mm)
Wheelbase:
Approx. 66.5 in (1690 mm)
Weights
Dry Weight:
Approx. 727.5 lbs (330 kg)
Curb Weight:
Approx. 795.7 lbs (361 kg)
Payload Capacity:
Not officially specified, but designed for rider and luggage
🛡️ Safety Features
Ratings
Crash Safety:
Motorcycle safety standards are complex; manual covers mechanical integrity and component safety.
Active Features
ABS:
Optional ABS (Anti-lock Braking System) available on some models.
Passive Features
Lighting:
Halogen headlamp, LED taillight, standard turn signals.
💡 Technology Features
Infotainment
Audio System:
Optional or factory-equipped audio system with AM/FM radio and iPod connectivity (specifics vary by trim/region).
Driver Assistance
ABS:
Available ABS system enhances braking stability.
Connectivity
Dashboard Features:
Digital speedometer, analog tachometer, fuel gauge, gear indicator, clock, trip meters, hazard switch, and indicator lights.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,700 miles (6,000 km) or 6 months.
Oil Filter Replacement:
At each oil change.
Spark Plug Inspection:
Every 7,500 miles (12,000 km).
Air Filter Cleaning:
Every 7,500 miles (12,000 km) or as needed based on conditions.
Coolant Replacement:
Every 2 years or as recommended in the manual.
Brake Fluid Change:
Every 2 years or as recommended.
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SG or higher, JASO MA certified motorcycle oil.
Engine Oil Capacity:
Approx. 4.0 US qt (3.8 L) with filter change.
Coolant Type:
Kawasaki Genuine Coolant or equivalent ethylene glycol-based coolant, mixed 50/50 with distilled water.
Brake Fluid Type:
DOT 4 brake fluid.
Known Issues
Common Wear Items:
Typical for large cruisers: clutch wear, belt drive tension and alignment, fork seals, wheel bearings.
Electronic Component Reliability:
While generally reliable, electronic components like the regulator/rectifier can be potential failure points on any motorcycle of this era; manual provides diagnostic steps.
📚 Vehicle History
Brand Heritage
Kawasaki Motorcycles:
Kawasaki Heavy Industries has a long history of producing motorcycles, known for performance and reliability across various segments.
Model Evolution
Vulcan Lineage:
The Vulcan line has been a cornerstone of Kawasaki's cruiser offerings since the 1980s, evolving with larger displacements and modern technology.
Vn1700 Introduction:
The 1700cc Vulcan platform was introduced to offer a more substantial and touring-oriented cruiser, with the Nomad variant focusing on comfort and luggage capacity.
Production
Manufacturing Location:
Japan (primary manufacturing)
🏆 Awards & Recognition
Recognitions
Model Reputation:
The Vulcan 1700 Nomad is recognized as a comfortable and capable long-distance touring cruiser within its segment.
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