Description:
This manual provides essential data for performing repair interventions on the Kawasaki Z650-B3, Z650-C3, and Z650-D2 (SR) models from 1979. It serves as a vital resource for maintaining and restoring these classic motorcycles.
Value Proposition:
Offers comprehensive, step-by-step guidance with detailed illustrations and technical specifications, enabling efficient and accurate repairs for both professional mechanics and enthusiasts.
Ease Of Use:
Prepared for simple explanations, allowing even less experienced personnel to perform satisfactory service.
Illustration Quality:
Detailed illustrations, exploded diagrams, drawings, and photos guide through every procedure.
Engine:
Detailed engine overhaul, disassembly, assembly, inspection, and repair procedures for all components.
Transmission:
Clutch, gearbox, shifting mechanisms, lubrication, and repair procedures.
Fuel System:
Carburetor tuning, cleaning, rebuilding, fuel lines, fuel pump, and tank maintenance.
Ignition System:
Ignition timing, points, condenser, spark plugs, coils, and troubleshooting.
Electrical System:
Wiring diagrams, battery, charging system (alternator/generator), lighting, instrumentation, and starter motor.
Brakes:
Front and rear brake systems, hydraulic lines, master cylinder, calipers, pads/shoes, and bleeding procedures.
Suspension:
Front forks (telescopic), rear shock absorbers, linkage, and bearing maintenance.
Wheels And Tires:
Wheel bearing service, tire mounting, wheel balancing, and spoke tension adjustment.
Frame And Bodywork:
Frame inspection, body panel removal/installation, seat, fenders, and handlebars.
Controls:
Throttle cables, clutch cable, brake levers, and pedal adjustments.
Maintenance:
Routine checks, lubrication points, filter replacement, spark plug service, and fluid changes.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon faults, including symptom analysis and corrective actions.
Repair:
Step-by-step instructions for disassembly, component inspection, repair, and reassembly of all major vehicle systems.
Adjustment:
Precise procedures for adjusting various components such as carburetors, ignition timing, clutch, and brakes.
Installation:
Guidance on installing new or replacement components correctly.
Disassembly:
Detailed instructions for taking apart various assemblies and components.
Special Tools:
Identification and usage instructions for specialized service tools required for specific repair operations.
Depth:
Comprehensive, detailed, step-by-step procedures with explanations and pictorial diagrams for bumper-to-bumper coverage.
Target Audience:
Mechanics and DIY persons, with simple explanations for satisfactory after-services.
Engine Type:
Air-cooled, 4-stroke, DOHC, parallel-twin
Bore X Stroke:
71.0 x 63.0 mm
Horsepower Estimate:
Approximately 64 hp at 9000 rpm (varies slightly by model variant)
Torque Estimate:
Approximately 53 Nm (39 lb-ft) at 7000 rpm (varies slightly by model variant)
Carburetion:
Twin Mikuni VM26SS (or similar) carburetors
Fuel Type:
Unleaded gasoline (check manual for specific octane rating recommendations)
Valve Train:
DOHC, 2 valves per cylinder
General Guideline:
Adhere strictly to the periodic maintenance chart provided within the manual for optimal performance and longevity.
Engine Oil Type:
Refer to manual for recommended SAE viscosity grade and API service classification (e.g., API SF or SG for the era).
Brake Fluid Type:
DOT 3 or DOT 4 (check manual for specific recommendation)
Coolant Type:
Air-cooled, no coolant required.
Common Wear Items:
Cam chain tensioners, clutch plates, wheel bearings, fork seals, and carburetor synchronization can be common wear items requiring regular inspection and potential replacement.
Preventive Maintenance:
Regular cleaning and adjustment of carburetors, proper chain lubrication, and timely replacement of wear parts are crucial for maintaining reliability.
Manufacturer:
Kawasaki Heavy Industries, Ltd.
Z650 Series:
The Z650 (KZ650 in some markets) was a highly successful model in the late 1970s and early 1980s, known for its smooth power delivery, balanced handling, and reliability, often referred to as the 'Baby Ninja' precursor.
Production Period:
The Z650 series was produced from 1977 through 1983, with various model designations indicating minor updates and variations.
