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    Kawasaki Z750 2007-2010 Service Repair Manual

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    The Z750, model generation ZR750, represents a significant offering in the middleweight naked sportbike segment, produced for the years 2007 through 2010. Known for its sporty styling, approachable power delivery,...
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    Taper: Motorcycle
    Distributeur:
    UGS: 99193
    The Z750, model generation ZR750, represents a significant offering in the middleweight naked sportbike segment, produced for the years 2007 through 2010. Known for its sporty styling, approachable power delivery, and nimble handling, the Z750 (model codes ZR750K, including variants like ZR750K7F, ZR750K8F, ZR750K9F, and ZR750KAF) is engineered for enthusiasts seeking a versatile motorcycle. Its liquid-cooled, inline-four engine displaces 749 cc, delivering approximately 106 horsepower, making it a capable machine for both spirited riding and daily commuting. The Z750's robust construction and Japanese manufacturing heritage underscore its reputation for reliability and performance within its class. This comprehensive 681-page Service Repair Manual in English is designed to be an indispensable resource for maintaining and repairing the Z750. It covers all essential systems, including detailed engine mechanicals, fuel injection, ignition, cooling, exhaust, transmission, brakes, suspension, steering, and electrical systems. The manual provides step-by-step repair procedures, scheduled maintenance guidelines, troubleshooting charts, and critical technical specifications, such as torque values and fluid requirements. With extensive illustrations and diagrams, this manual empowers owners and technicians to effectively service their vehicle, ensuring optimal performance and longevity.
    🏷️ Basic Information
    Identification
    Make:
    Kawasaki
    Model:
    Z750
    Model Generation:
    ZR750 (Naked sportbike)
    Model Codes:
    ZR750K
    Generation
    Production Years Covered:
    2007, 2008, 2009, 2010
    Codes
    Specific Model Variant Codes Covered:
    ZR750K7F, ZR750K8F, ZR750K9F, ZR750KAF (likely depending on region)
    👋 Introduction
    Market Position
    Segment:
    Middleweight naked sportbike
    Target Audience:
    Enthusiasts seeking a performance-oriented, versatile motorcycle for commuting, sport riding, and general enjoyment.
    Competitive Analysis
    Key Competitors:
    Yamaha FZ6, Suzuki Bandit 650, Honda CB600F Hornet.
    Key Features
    Design Philosophy:
    Sporty styling, approachable power delivery, nimble handling.
    Manual Value Proposition:
    Enables owners to perform a wide range of maintenance and repairs, saving on dealership costs and increasing self-sufficiency.
    📋 Manual Details
    Coverage Areas
    Geographic Regions Covered:
    Global (with potential regional variations in specifications)
    Page Count
    Total Pages:
    681
    Manual Type
    Type:
    Service Repair Manual
    Language
    Primary Language:
    English
    Format
    Digital Format:
    Likely PDF, Printable, Copyable to Hard Drive
    📖 Manual Coverage
    Systems Covered
    Engine Mechanical:
    Engine assembly, disassembly, inspection, torque specifications, valve clearance, piston and cylinder details, crankshaft and connecting rod, camshafts, timing chain and sprockets.
    Fuel System:
    Fuel injection system (FI), throttle body, fuel pump, injectors, fuel filter, fuel tank, evaporative emission control system (EVAP).
    Ignition System:
    Ignition coils, spark plugs, ignition timing, electronic control unit (ECU) interfaces.
    Cooling System:
    Radiator, cooling fan, thermostat, water pump, coolant hoses, coolant specifications and capacity.
    Exhaust System:
    Exhaust pipes, catalytic converter (if applicable), mufflers, O2 sensors.
    Transmission And Drivetrain:
    Clutch operation, gearbox disassembly and assembly, gear ratios, final drive chain and sprockets, maintenance.
    Brakes:
    Front and rear brake calipers, brake pads, brake discs, master cylinders, brake fluid specifications, bleeding procedures, ABS system (if equipped).
    Suspension:
    Front forks (telescopic, cartridge type), rear shock absorber, swingarm, linkage mechanisms, suspension fluid specifications, adjustments.
    Steering:
    Handlebars, steering stem, steering bearings, steering lock, troubleshooting.
    Electrical System:
    Battery, charging system (alternator, regulator/rectifier), starter motor, lighting system (headlight, taillight, turn signals), wiring diagrams, fuses, relays, sensors, ECU.
    Frame And Bodywork:
    Frame construction, fairings, body panels, seat, fuel tank, fenders, mounting hardware, alignment checks.
    Wheels And Tires:
    Wheel specifications, tire sizes, tire pressure recommendations, wheel bearing maintenance, spoke tension (if applicable).
    Procedures Included
    Scheduled Maintenance:
    Oil changes, filter replacements, spark plug replacement, chain lubrication and adjustment, brake fluid flush, coolant flush, valve clearance checks and adjustment, fork oil replacement.
    Troubleshooting:
    Diagnostic charts, symptom-based problem solving for engine, electrical, fuel, and other systems.
    Repair Procedures:
    Step-by-step instructions for component removal, repair, and reinstallation, including engine rebuilds, transmission overhauls, suspension fork servicing, brake system repairs.
    Inspection:
    Detailed guidelines for inspecting critical components for wear, damage, and proper function.
    Adjustments:
    Carburetor synchronization (if applicable, though likely FI), idle speed, throttle cable free play, clutch cable free play, chain slack.
    Technical Depth
    Depth:
    Comprehensive, covering from basic routine maintenance to complete engine and transmission rebuilds, electrical system diagnostics, and frame repairs.
    Diagnostic Capabilities:
    Includes diagnostic trouble codes (DTCs) for FI system, sensor readings, and electrical system troubleshooting.
    Wiring Diagrams:
    Detailed, color-coded wiring diagrams for all electrical circuits.
    Torque Specifications:
    Extensive list of torque values for all critical fasteners and components.
    Illustrations And Diagrams:
    Richly illustrated with exploded views, assembly diagrams, and clear photographic steps.
    📊 Manual Specifications
    File Format
    File Type:
    Digital (likely PDF)
    Print Quality
    Printability:
    High-resolution, suitable for printing individual pages or sections.
    Binding Type
    Physical Binding:
    Not applicable for digital format, but implies a professionally organized document.
    Paper Type
    Digital Media Type:
    Digital document accessible on computer, tablet, or mobile device.
    ⚙️ Engine Specifications
    Primary Engine
    Engine Type:
    Liquid-cooled, 4-stroke, DOHC, inline-four
    Displacement:
    749 cc (45.7 cu. in.)
    Bore X Stroke:
    71.0 mm x 47.0 mm
    Compression Ratio:
    11.5:1
    Valve Train:
    DOHC, 16 valves (4 per cylinder)
    Performance
    Horsepower:
    Approximately 106 HP @ 10,200 rpm (claimed)
    Torque:
    Approximately 78 Nm (57.5 lb-ft) @ 8,300 rpm (claimed)
    Fuel System
    Fuel Delivery:
    Fuel injection (DFI) with 34mm throttle bodies
    Fuel Type:
    Unleaded gasoline, minimum 87 octane
    Fuel Tank Capacity:
    17 Liters (4.5 US gal)
    🔧 Transmission
    Standard
    Type:
    6-speed, constant mesh
    Optional
    Available Options:
    None (standard 6-speed manual)
    Features
    Clutch Type:
    Wet, multi-disc, cable operated
    Final Drive:
    Sealed chain, 525 O-ring type
    📐 Dimensions
    Exterior
    Overall Length:
    2,105 mm (82.9 in)
    Overall Width:
    780 mm (30.7 in)
    Overall Height:
    1,050 mm (41.3 in)
    Wheelbase:
    1,440 mm (56.7 in)
    Ground Clearance:
    155 mm (6.1 in)
    Weights
    Curb Weight:
    Approximately 205 kg (452 lbs) (wet weight)
    Dry Weight:
    Approximately 192 kg (423 lbs)
    🛡️ Safety Features
    Ratings
    Crash Test Ratings:
    Not typically subjected to automotive crash test ratings; focused on rider safety features.
    Active Features
    Braking System:
    Dual 300mm petal discs with 4-piston calipers (front), Single 250mm petal disc with 2-piston caliper (rear). Optional ABS available on some models.
    Passive Features
    Lighting:
    Halogen headlight, LED taillight, standard turn signals.
    💡 Technology Features
    Infotainment
    Audio System:
    Not applicable (motorcycle).
    Driver Assistance
    ABS Availability:
    Optional Anti-lock Braking System (ABS) on select models and markets.
    Connectivity
    Charging Ports:
    Not standard, aftermarket options available.
    Instrumentation
    Display Type:
    Digital speedometer, analog tachometer, multi-function LCD display (fuel gauge, odometer, trip meters, clock).
    🔧 Maintenance
    Service Intervals
    Engine Oil And Filter:
    Every 6,000 miles (10,000 km) or 12 months.
    Spark Plugs:
    Inspect every 12,000 miles (20,000 km), replace as needed.
    Valve Clearance:
    Inspect every 12,000 miles (20,000 km).
    Brake Fluid:
    Replace every 24,000 miles (40,000 km) or 24 months.
    Coolant:
    Replace every 24,000 miles (40,000 km) or 24 months.
    Drive Chain:
    Lubricate and adjust every 1,000 miles (1,600 km) or more frequently in adverse conditions.
    Fluid Specifications
    Engine Oil:
    SAE 10W-40 API SG or SH, JASO MA certified.
    Engine Oil Capacity:
    3.2 Liters (3.4 US qt) with filter change; 3.0 Liters (3.2 US qt) without filter change.
    Coolant:
    Permanent type antifreeze coolant (ethylene glycol based) with distilled water, 50/50 mixture.
    Brake Fluid:
    DOT 4
    Fork Oil:
    SAE 10W (refer to manual for exact type and quantity)
    Known Issues
    Common Wear Items:
    Clutch plates, chain and sprockets, brake pads and discs, fork seals.
    Potential Faults:
    Some owners report slight vibration at certain RPMs; electrical connectors can sometimes corrode if exposed to excessive moisture; fuel pump relays can occasionally fail.
    📚 Vehicle History
    Brand Heritage
    Manufacturer Origin:
    Japan
    Kawasaki Motorcycles Division:
    Kawasaki Heavy Industries Motorcycle & Engine Company.
    Model Evolution
    Predecessors:
    Kawasaki Z750 (earlier generations), ER-5.
    Successors:
    Kawasaki Z800 (introduced 2013), Kawasaki Z900 (introduced 2017).
    Production
    Manufacturing Location:
    Japan (primary)
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