Engine Mechanical:
Engine assembly, disassembly, inspection, torque specifications, valve clearance, piston and cylinder details, crankshaft and connecting rod, camshafts, timing chain and sprockets.
Fuel System:
Fuel injection system (FI), throttle body, fuel pump, injectors, fuel filter, fuel tank, evaporative emission control system (EVAP).
Ignition System:
Ignition coils, spark plugs, ignition timing, electronic control unit (ECU) interfaces.
Cooling System:
Radiator, cooling fan, thermostat, water pump, coolant hoses, coolant specifications and capacity.
Exhaust System:
Exhaust pipes, catalytic converter (if applicable), mufflers, O2 sensors.
Transmission And Drivetrain:
Clutch operation, gearbox disassembly and assembly, gear ratios, final drive chain and sprockets, maintenance.
Brakes:
Front and rear brake calipers, brake pads, brake discs, master cylinders, brake fluid specifications, bleeding procedures, ABS system (if equipped).
Suspension:
Front forks (telescopic, cartridge type), rear shock absorber, swingarm, linkage mechanisms, suspension fluid specifications, adjustments.
Steering:
Handlebars, steering stem, steering bearings, steering lock, troubleshooting.
Electrical System:
Battery, charging system (alternator, regulator/rectifier), starter motor, lighting system (headlight, taillight, turn signals), wiring diagrams, fuses, relays, sensors, ECU.
Frame And Bodywork:
Frame construction, fairings, body panels, seat, fuel tank, fenders, mounting hardware, alignment checks.
Wheels And Tires:
Wheel specifications, tire sizes, tire pressure recommendations, wheel bearing maintenance, spoke tension (if applicable).
Scheduled Maintenance:
Oil changes, filter replacements, spark plug replacement, chain lubrication and adjustment, brake fluid flush, coolant flush, valve clearance checks and adjustment, fork oil replacement.
Troubleshooting:
Diagnostic charts, symptom-based problem solving for engine, electrical, fuel, and other systems.
Repair Procedures:
Step-by-step instructions for component removal, repair, and reinstallation, including engine rebuilds, transmission overhauls, suspension fork servicing, brake system repairs.
Inspection:
Detailed guidelines for inspecting critical components for wear, damage, and proper function.
Adjustments:
Carburetor synchronization (if applicable, though likely FI), idle speed, throttle cable free play, clutch cable free play, chain slack.
Depth:
Comprehensive, covering from basic routine maintenance to complete engine and transmission rebuilds, electrical system diagnostics, and frame repairs.
Diagnostic Capabilities:
Includes diagnostic trouble codes (DTCs) for FI system, sensor readings, and electrical system troubleshooting.
Wiring Diagrams:
Detailed, color-coded wiring diagrams for all electrical circuits.
Torque Specifications:
Extensive list of torque values for all critical fasteners and components.
Illustrations And Diagrams:
Richly illustrated with exploded views, assembly diagrams, and clear photographic steps.
Engine Oil And Filter:
Every 6,000 miles (10,000 km) or 12 months.
Spark Plugs:
Inspect every 12,000 miles (20,000 km), replace as needed.
Valve Clearance:
Inspect every 12,000 miles (20,000 km).
Brake Fluid:
Replace every 24,000 miles (40,000 km) or 24 months.
Coolant:
Replace every 24,000 miles (40,000 km) or 24 months.
Drive Chain:
Lubricate and adjust every 1,000 miles (1,600 km) or more frequently in adverse conditions.
Engine Oil:
SAE 10W-40 API SG or SH, JASO MA certified.
Engine Oil Capacity:
3.2 Liters (3.4 US qt) with filter change; 3.0 Liters (3.2 US qt) without filter change.
Coolant:
Permanent type antifreeze coolant (ethylene glycol based) with distilled water, 50/50 mixture.
Fork Oil:
SAE 10W (refer to manual for exact type and quantity)
Common Wear Items:
Clutch plates, chain and sprockets, brake pads and discs, fork seals.
Potential Faults:
Some owners report slight vibration at certain RPMs; electrical connectors can sometimes corrode if exposed to excessive moisture; fuel pump relays can occasionally fail.