Engine Mechanical:
Full disassembly, assembly, inspection, and repair of engine components (pistons, rings, cylinders, crankshaft, camshafts, valves, timing chain, etc.)
Fuel System:
Carburetor service, fuel pump, fuel lines, fuel filter replacement and troubleshooting
Cooling System:
Radiator, water pump, thermostat, coolant hoses, fan operation and maintenance
Ignition System:
Ignition coils, spark plugs, wiring, CDI unit testing and replacement
Electrical System:
Wiring diagrams, battery, charging system (alternator, regulator/rectifier), starting system (starter motor, solenoid), lighting, instrumentation, and accessories
Transmission:
Clutch operation, gearbox disassembly and assembly, gear inspection and replacement
Drivetrain:
Driveshaft, final drive assembly, U-joints, lubrication
Brakes:
Front and rear brake systems, hydraulic lines, master cylinders, calipers, brake pads, rotor inspection and replacement, brake bleeding procedures
Suspension:
Front fork (telescopic) disassembly, service, and adjustment; rear shock absorber and linkage service
Steering:
Handlebar assembly, steering head bearings inspection and replacement
Chassis And Bodywork:
Frame inspection, body panel removal and installation, fairings, seat assembly
Wheels And Tires:
Wheel bearing inspection and replacement, tire mounting and balancing guidelines
Exhaust System:
Inspection, maintenance, and repair of the exhaust pipes and mufflers
Charging System:
Detailed testing and repair of the alternator, voltage regulator/rectifier, and related wiring.
Starting System:
Service and troubleshooting for the starter motor, starter clutch, and solenoid.
Maintenance:
Scheduled maintenance, oil changes, filter replacements, chain adjustment (if applicable for shaft drive), lubrication points
Troubleshooting:
Systematic diagnosis of common problems and their solutions
Repair:
Detailed step-by-step instructions for all major and minor repairs
Disassembly And Assembly:
Comprehensive guidance on taking apart and reassembling vehicle components
Adjustments:
Carburetor synchronization, idle speed, clutch lever, brake levers, suspension settings
Special Tool Usage:
Identification and application of specific service tools required for various procedures
Diagnostics:
Includes diagnostic procedures, troubleshooting flowcharts, and symptom-based issue resolution.
Depth:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds
Detail Level:
Includes pictorial diagrams, exploded views, and detailed explanations for each procedure
Specifications:
Provides essential service data, including tightening torques, wear limits, and critical measurement specifications.
Oil Change Interval:
Every 3,000-4,000 miles or 6 months (refer to manual for specific recommendation)
Spark Plug Replacement:
Every 10,000-12,000 miles (refer to manual for specific recommendation and gap)
Valve Clearance Check:
Every 15,000-20,000 miles (refer to manual for specific procedure and tolerances)
Brake Fluid:
DOT 3 or DOT 4 (refer to manual for exact specification and replacement interval)
Coolant Type:
50/50 mix of ethylene glycol based coolant and distilled water
Common Problems:
Charging system (regulator/rectifier failures), starter solenoid issues, carb synchronization drift, some reports of fuel line degradation
