🏷️ Basic Information

Make:

Kawasaki

Model:

Ninja ZX-12R

Model Code:

ZX1200

Engine Code:

ZX1200A

Generation Name:

A1/A2

Generation Years:

2000-2001

Generation Name 2:

B1/B2

Generation Years 2:

2002-2006

Chassis Code:

ZX1200A/B

👋 Introduction

Market Segment:

Hyper sport motorcycle, king of the litre-class sportbikes.

Key Competitors:

Suzuki Hayabusa, Honda CBR1100XX Blackbird, Yamaha R1.

Performance Focus:

Extreme speed and acceleration, aerodynamic design.

Technological Advancements:

Monocoque frame, ram-air intake system, advanced fuel injection.

Target Audience:

Mechanics and DIY enthusiasts.

Benefit Statement:

Enables owners to perform maintenance, repairs, and adjustments efficiently and correctly.

📋 Manual Details

Covered Years:

2000, 2001, 2002, 2003, 2004, 2005, 2006

Covered Models:

Kawasaki Ninja ZX-12R (ZX1200)

Total Pages:

433

Type:

Workshop Service Repair Manual

Language:

English

File Format:

PDF

Delivery Method:

Instant Download

📖 Manual Coverage

Engine:

Complete overhaul, diagnosis, adjustments, fuel system, ignition system, lubrication system, cooling system, emissions control, engine mechanical components (cylinder head, block, crankshaft, pistons, valves), engine management system.

Transmission:

Clutch removal and installation, gearbox disassembly and assembly, shift drum and forks, transmission gears, bearings, seal replacement, lubrication.

Chassis Suspension Steering:

Front fork (inner tube replacement, seal replacement, oil change), rear shock absorber, swingarm, steering stem bearings, wheel bearings, suspension adjustments.

Brakes:

Front and rear brake system inspection, brake fluid replacement, caliper overhaul, master cylinder replacement, brake pad replacement, brake disc inspection and replacement.

Electrical System:

Battery, charging system (alternator, regulator/rectifier), starting system (starter motor, solenoid), lighting system, horn, ignition coils, ECU, sensors, wiring diagrams, troubleshooting electrical faults.

Fuel System:

Fuel tank, fuel pump, fuel injectors, fuel pressure regulator, fuel filter replacement, throttle body inspection and cleaning.

Bodywork Fairings:

Fairing removal and installation, seat, fuel tank cover, instrumentation panel, mirrors, fender replacement.

Maintenance:

Regular inspections, oil changes, filter replacements, chain adjustment and lubrication, spark plug replacement, valve clearance checks and adjustments.

Troubleshooting:

Diagnostic procedures for common problems, fault code interpretation, electrical system troubleshooting, engine performance issues, starting problems.

Repair:

Step-by-step instructions for component removal, disassembly, cleaning, inspection, repair, assembly, and installation.

Installation:

Detailed procedures for installing new parts or reassembling components.

Disassembly:

Comprehensive guide to taking apart various systems and components.

Adjustments:

Precise instructions for clutch, throttle, chain, and valve adjustments.

Special Tools:

Identification and usage of required special service tools.

Depth:

Comprehensive, from basic maintenance to complete engine and chassis rebuilds.

Detail Level:

Detailed step-by-step instructions, pictorial diagrams, exploded views, and photos.

Data Type:

Service data, specifications, tightening torques, wear limits, diagnostic information, fluid capacities.

📊 Manual Specifications

Compatibility:

Windows, Mac, Linux OS

Reader Requirement:

Adobe Reader

Printability:

Yes, all pages are printable.

Binding:

Digital (PDF Download)

Paper Type:

N/A (Digital Format)

Completeness Statement:

100% Complete and Intact, no missing/corrupt pages/sections.

⚙️ Engine Specifications

Engine Type:

Inline-four, liquid-cooled, DOHC, 16 valves.

Displacement:

1199 cc (73.2 cu in)

Bore X Stroke:

81.0 mm x 57.0 mm (3.19 in x 2.24 in)

Horsepower:

Approximately 178 hp (133 kW) at 10,000 rpm (stock, varies by region/model year)

Torque:

Approximately 95.5 lb-ft (129 Nm) at 8,000 rpm (stock, varies by region/model year)

Fuel Delivery:

Fuel Injection with 46mm Throttle Bodies

Ignition:

Digital CDI with microcomputer control

Cooling Type:

Liquid-cooled

Lubrication Type:

Wet sump

🔧 Transmission

Transmission Type:

6-speed constant mesh

Clutch Type:

Wet multi-disc, manual

📐 Dimensions

Length:

Approx. 2075 mm (81.7 in)

Width:

Approx. 750 mm (29.5 in)

Height:

Approx. 1165 mm (45.9 in)

Wheelbase:

Approx. 1440 mm (56.7 in)

Dry Weight:

Approx. 210 kg (463 lbs)

Wet Weight:

Approx. 238 kg (525 lbs)

🛡️ Safety Features

Safety Ratings:

N/A (Motorcycle)

Braking System:

Dual front discs (320mm), single rear disc (250mm), hydraulic calipers.

Suspension Type:

Inverted telescopic fork (front), uni-trak linkage, gas-oil shock (rear).

Lighting:

Halogen headlights, LED taillight.

Instrumentation:

Analog tachometer, digital speedometer, fuel gauge, clock, engine temperature warning.

💡 Technology Features

Infotainment Features:

N/A (Focus on performance, not integrated infotainment)

Driver Assistance Features:

N/A (Motorcycle)

Connectivity Features:

N/A (Motorcycle)

ECU Type:

Digital Engine Control Unit with fuel injection and ignition timing control.

Aerodynamic Design:

Aggressive fairing design optimized for high-speed stability and reduced drag.

🔧 Maintenance

Oil Change Interval:

Every 6,000 km (3,700 miles) or 6 months, whichever comes first (refer to manual for precise intervals).

Air Filter Cleaning:

Every 12,000 km (7,500 miles)

Spark Plug Replacement:

Every 12,000 km (7,500 miles)

Valve Clearance Check:

Every 24,000 km (15,000 miles)

Engine Oil Type:

SAE 10W-40 API SG or higher, JASO MA certified (refer to manual for specific recommendations).

Coolant Type:

Kawasaki Motorcycle Coolant or equivalent ethylene glycol based antifreeze.

Brake Fluid Type:

DOT 4

Fork Oil Type:

Showas S2 or SAE 5W (refer to manual for precise grade and quantity).

Common Complaints:

Occasional charging system issues (regulator/rectifier), potential for fuel injector clogging, gearbox notchy shifting under heavy load.

Maintenance Recommendations:

Regular cleaning of fuel injectors, checking electrical connections, timely replacement of wear items.

📚 Vehicle History

Brand Focus:

Kawasaki Heavy Industries, Ltd. known for performance motorcycles, aerospace, and heavy equipment.

Development Goal:

To create the fastest production motorcycle in the world, surpassing competitors in outright speed and acceleration.

Key Changes 2002:

Introduction of the B1/B2 generation with revised ECU mapping, improved clutch, and updated styling.

Production Period:

2000-2006

Manufacturing Location:

Japan

🏆 Awards & Recognition

Industry Recognition:

Widely recognized as one of the fastest production motorcycles of its era.

Performance Ratings:

Consistently rated highly for acceleration and top speed by motorcycle publications.