kawasaki ZX6R ZX636-C1 05-06 (ita)

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🏷️ Basic Information Identification Make: Kawasaki Model: Ninja ZX-6R Model Code: ZX636-C1 Year: 2005-2006 Codes Engine Code Suffix: C1 👋 Introduction Market Position Segment: Supersport / Middleweight Sportbike Target Audience:...

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Mots clés: 2005 2006 Kawasaki Motorcycle Motorcycles ZX Models ZX636-C1 ZX6R

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

Ninja ZX-6R

Model Code:

ZX636-C1

Year:

2005-2006

Codes

Engine Code Suffix:

👋 Introduction

Market Position

Segment:

Supersport / Middleweight Sportbike

Target Audience:

Performance-oriented riders, track day enthusiasts, experienced sportbike riders.

Competitive Analysis

Key Competitors:

Yamaha YZF-R6, Suzuki GSX-R600, Honda CBR600RR, Triumph Daytona 600/650.

Key Features Vehicle

Engine Character:

High-revving inline-four engine, known for strong top-end power delivery.

Chassis Design:

Lightweight aluminum twin-spar frame, advanced suspension for sharp handling.

Braking Performance:

Radial-mount front brake calipers, powerful and progressive braking feel.

Key Features Manual

Manual Value Proposition:

Essential resource for owners and independent workshops to maintain and repair the ZX6R with factory accuracy.

📋 Manual Details

Coverage Areas

Primary Coverage:

Service, Repair, Maintenance

Secondary Coverage:

Troubleshooting, Diagnostics, Specifications

Page Count

Estimated Page Count:

Approximately 500-700 pages (typical for this model/type)

Manual Type

Type:

Official Workshop Manual / Repair Manual

Language

Language:

Italiano (ita)

Format

Format:

Digital (likely PDF)

📖 Manual Coverage

Systems Covered

Engine:

Complete disassembly, assembly, inspection, and repair of the 636cc inline-four engine.

Fuel System:

Fuel injection system, injectors, throttle body, fuel pump, fuel pressure regulator, fuel tank, fuel lines.

Cooling System:

Radiator, fan, coolant circulation, thermostat, hoses, water pump.

Ignition System:

ECU, ignition coils, spark plugs, wiring diagrams, timing.

Exhaust System:

Exhaust manifolds, catalytic converter (if applicable), mufflers, lambda sensors.

Transmission:

Clutch operation, gearbox disassembly/assembly, gear inspection, shift mechanism.

Chassis:

Frame inspection, steering head bearings, swingarm, rear shock absorber, linkage system.

Suspension Front:

Front forks (disassembly, oil change, seal replacement, spring rates, damping adjustments).

Brakes Front:

Brake calipers, master cylinder, brake lines, pads, discs, bleeding procedure.

Brakes Rear:

Rear brake caliper, master cylinder, brake line, pad, disc, bleeding procedure.

Wheels Tires:

Wheel bearings, tire mounting/balancing, recommended tire pressures.

Electrical System:

Wiring harnesses, battery, charging system (alternator/stator), starter motor, lighting, instrumentation, ECU.

Bodywork:

Fairing removal/installation, seat, fuel tank cover, fenders, tail section.

Troubleshooting:

Diagnostic charts for common symptoms, fault code interpretation.

Procedures Included

Maintenance:

Oil changes, filter replacements, chain adjustment, brake fluid flush, coolant flush, spark plug replacement, air filter cleaning/replacement.

Repair:

Complete engine rebuild, gearbox repair, suspension overhaul, brake system overhaul, electrical system diagnostics and repair.

Diagnostics:

Fault finding using visual inspection, electrical testing, and specific diagnostic steps outlined for various systems.

Adjustments:

Valve clearance adjustment, throttle cable adjustment, clutch lever adjustment, suspension sag adjustment.

Special Tools:

Identification and usage of specialized tools required for specific procedures.

Technical Depth

Depth:

Comprehensive, covering all aspects from basic user maintenance to full engine and chassis rebuilds.

Detail Level:

Includes torque specifications, clearances, tolerances, and detailed step-by-step instructions with diagrams.

📊 Manual Specifications

File Format

Format:

PDF (Portable Document Format)

Searchability:

Likely text-searchable if created from digital source, allowing quick access to information.

Print Quality

Print Readability:

High quality, optimized for clear reproduction of diagrams and text when printed.

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Quality:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, four-stroke, DOHC, inline-four

Displacement:

636 cc

Bore X Stroke:

67.0 x 46.0 mm

Compression Ratio:

12.1:1

Valvetrain:

DOHC, 4 valves per cylinder

Power Output:

Approximately 113 hp @ 12,500 rpm (at crankshaft, may vary slightly by market)

Torque Output:

Approximately 65 Nm (48 lb-ft) @ 11,500 rpm (at crankshaft, may vary slightly by market)

Fuel System

Fuel Delivery:

Fuel Injection with dual injectors per cylinder

Fuel Type:

Unleaded gasoline, minimum 95 RON (Octane Rating)

Throttle Control:

Throttle Position Sensor (TPS)

Engine Management

Electronic Control Unit (ECU) with ignition and fuel mapping.

🔧 Transmission

Standard

Transmission Type:

6-speed constant mesh

Features

Clutch:

Wet multi-disc, cable-actuated

Final Drive:

Sealed chain

Gear Ratios

1St Gear:

2.750 (33/12)

2Nd Gear:

2.063 (33/16)

3Rd Gear:

1.700 (34/20)

4Th Gear:

1.471 (25/17)

5Th Gear:

1.333 (24/18)

6Th Gear:

1.217 (29/23)

Fluid Type

Transmission Oil Type:

API GL-4 SAE 10W-40 (Kawasaki recommends KAWASAKI SPORT BIKE OIL 10W-40 or equivalent)

📐 Dimensions

Exterior

Length Overall:

2,085 mm (82.1 in)

Width Overall:

720 mm (28.3 in)

Height Overall:

1,115 mm (43.9 in)

Wheelbase:

1,405 mm (55.3 in)

Ground Clearance:

130 mm (5.1 in)

Seat Height:

820 mm (32.3 in)

Weights

Dry Weight:

170 kg (375 lbs)

Curb Weight:

192 kg (423 lbs) (with all fluids and full tank)

Fuel Capacity:

18 Liters (4.8 US gal)

🛡️ Safety Features

Ratings

Not available as standard on this model year.

Active Features

Brakes:

Dual 300mm petal discs with radial-mount 4-piston calipers (front), Single 220mm petal disc with single-piston caliper (rear).

Suspension Features:

Fully adjustable 41mm inverted front forks, Bottom-link uni-trak rear shock with adjustable preload, compression, and rebound damping.

Passive Features

Lighting:

Halogen headlights, LED taillight.

Tires Front:

120/65ZR17 M/C (58W)

Tires Rear:

180/55ZR17 M/C (73W)

💡 Technology Features

Infotainment

Dashboard:

Digital LCD instrument panel including speedometer, tachometer, odometer, trip meter, clock, coolant temperature, and fuel gauge. Gear position indicator.

Driver Assistance

Traction Control:

Not equipped with traction control.

Connectivity

Connectivity Features:

None (basic electrical systems).

🔧 Maintenance

Service Intervals

Oil Change:

Every 6,000 km (3,750 miles) or 6 months, whichever comes first.

Air Filter:

Clean every 6,000 km (3,750 miles), Replace every 12,000 km (7,500 miles).

Spark Plugs:

Inspect every 12,000 km (7,500 miles), Replace every 24,000 km (15,000 miles).

Valve Clearance:

Inspect every 24,000 km (15,000 miles).

Chain Lubrication:

Every 1,000 km (625 miles) or after riding in wet conditions.

Chain Adjustment:

Every 6,000 km (3,750 miles) or as needed for slack.

Fluid Specifications

Engine Oil Capacity:

3.4 Liters (3.6 US qt) without filter change; 3.6 Liters (3.8 US qt) with filter change.

Coolant Type:

Kawasaki COOLANT or equivalent (50/50 mixture of ethylene glycol and de-ionized water).

Brake Fluid Type:

DOT 4

Known Issues

Common Wear Items:

Clutch plates, fork seals, wheel bearings, brake pads/discs due to performance riding.

Potential Failures:

Some early models may have experienced stator failures; proper maintenance of electrical connectors is crucial.

Fuel System Maintenance:

Regular injector cleaning and fuel filter replacement recommended for optimal performance.

📚 Vehicle History

Brand Heritage

Kawasaki Motorsports:

Kawasaki has a long and successful history in motorcycle racing, particularly in WSBK and MotoGP, which influences the development of their sportbikes.

Model Evolution

Zx6R Lineage:

The ZX-6R has evolved from its early 599cc origins, with Kawasaki introducing the 636cc variant in 2003 to offer increased torque and mid-range power, distinguishing it from strict 600cc homologation specials.

C1 Generation Updates:

The ZX636-C1 generation (2005-2006) featured significant updates over its predecessor, including a revised engine for improved power delivery, chassis refinements for better handling, and updated styling.

Production

Manufacturing Location:

Primarily manufactured in Japan.

🏆 Awards & Recognition

Recognitions

Motorcycle Press Reviews:

Consistently praised by motorcycle journalists for its sharp handling, powerful engine, and track-day capability. Often ranked highly among its peers in the middleweight sportbike category.