Kia Borrego 2009-2010 Repair Service Manual

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🏷️ Basic Information Identification Make: Kia Model: Borrego Year: 2009-2010 Codes Platform: HM (same platform as Hyundai Veracruz) 👋 Introduction Market Position Segment: Mid-size SUV Competitive Analysis Competitors: Chevrolet TrailBlazer,...

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Mots clés: 2009 2010 Borrego Car Cars Kia

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Description

🏷️ Basic Information

Identification

Make:

Model:

Borrego

Year:

2009-2010

Codes

Platform:

HM (same platform as Hyundai Veracruz)

👋 Introduction

Market Position

Segment:

Mid-size SUV

Competitive Analysis

Competitors:

Chevrolet TrailBlazer, Ford Explorer, Jeep Grand Cherokee, Toyota 4Runner, Nissan Pathfinder

Key Features Vehicle

Body On Frame:

Built on a robust body-on-frame chassis, offering durability and towing capability.

Engine Options:

Available with a potent V6 and a powerful V8 engine.

Key Features Manual

Target Audience:

Professional technicians and knowledgeable DIY mechanics.

Value Proposition:

Provides factory-level repair and maintenance information, empowering owners to perform complex tasks.

📋 Manual Details

Coverage Areas

Coverage:

Complete Repair and Service for Kia Borrego 2009-2010

Page Count

Pages:

Estimated 2000+ pages (typical for comprehensive factory service manuals)

Manual Type

Type:

Repair Service Manual / Workshop Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed diagnosis, disassembly, assembly, inspection, and repair of all engine components (e.g., cylinder head, pistons, crankshaft, timing system, lubrication).

Engine Performance:

Engine tuning, fuel delivery system, ignition system, emission control systems, engine management (ECM/PCM) diagnostics and repair.

Transmission Automatic:

Diagnosis, maintenance, disassembly, assembly, and repair of the automatic transmission, including torque converter, valve body, clutch packs, and electronic controls.

Transmission Manual:

Diagnosis, maintenance, disassembly, assembly, and repair of the manual transmission, clutch system, and transfer case (if applicable).

Drivetrain:

Front and rear axles, differential, drive shafts, CV joints, four-wheel-drive system components, and hub assemblies.

Brakes:

Hydraulic brake system diagnosis and repair, ABS, EBD, traction control systems, brake calipers, rotors, pads, lines, and master cylinder.

Suspension:

Front and rear suspension components, shock absorbers, struts, control arms, bushings, sway bars, steering knuckles, and wheel bearings.

Steering:

Power steering system, steering column, steering rack, tie rod ends, and hydraulic pump.

Electrical System:

Complete wiring diagrams, component locations, fuse and relay information, battery, starting system, charging system, and lighting.

Body And Chassis:

Body panel removal and installation, doors, hood, tailgate, interior trim, glass, and structural components.

HVAC:

Heating, ventilation, and air conditioning (HVAC) system diagnosis and repair, refrigerant handling, compressor, condenser, evaporator, and climate control module.

Infotainment Audio:

Radio, navigation system, speaker replacement, and related wiring.

Safety Systems:

Airbag system (SRS) diagnosis and component replacement, seat belt systems.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and changes, tire rotation, spark plug replacement, belt inspection and replacement.

Diagnostic Troubleshooting:

Systematic troubleshooting charts, symptom-based diagnostics, DTC (Diagnostic Trouble Code) interpretation and resolution.

Component Repair:

Step-by-step instructions for removing, inspecting, repairing, and reinstalling all major vehicle components.

Disassembly Assembly:

Detailed procedures for taking apart and putting back together complex systems and sub-assemblies.

Cleaning Reinstallation:

Specific instructions for cleaning parts during repair and correct reinstallation methods.

Special Tools:

Identification and usage of specialized tools required for specific repair procedures.

Technical Depth

Depth:

Comprehensive factory-level detail, suitable for professional technicians and advanced DIY mechanics.

📊 Manual Specifications

File Format

Digital Format:

PDF (Portable Document Format)

Print Quality

Printability:

Full Printable (allows users to print individual pages or the entire manual)

Navigation

Zoom Functionality:

Zoom IN/OUT enabled for clear viewing of diagrams and text

Delivery

Download Type:

Instant Download

Requirements

Software Requirements:

Adobe PDF Reader, WinZip (for potential compressed files)

Compatibility

Operating Systems:

Compatible with All Versions of Windows & Mac

⚙️ Engine Specifications

Primary Engine

Engine Code 3.8L:

G6CU (Lambda II G6)

Engine Type 3.8L:

3.8L V6 Lambda II MPI

Displacement 3.8L:

3778 cc (230.5 cubic inches)

Horsepower 3.8L:

270 hp @ 6000 rpm

Torque 3.8L:

277 lb-ft @ 4000 rpm

Bore X Stroke 3.8L:

96.0 mm x 87.0 mm

Compression Ratio 3.8L:

10.0:1

Optional Engine

Engine Code 3.8L V8:

5.0L V8 (likely a version of Hyundai's Tau V8, though specific code varies)

Engine Type 3.8L V8:

5.0L V8 MPI (Premium Unleaded)

Displacement 3.8L V8:

4967 cc (303.2 cubic inches)

Horsepower 3.8L V8:

337 hp @ 6000 rpm

Torque 3.8L V8:

337 lb-ft @ 4500 rpm

Fuel System

Fuel Delivery:

Electronic Fuel Injection (MPI)

Recommended Fuel:

Regular Unleaded (87 octane for V6), Premium Unleaded (91 octane for V8)

🔧 Transmission

Standard

Transmission Type V6:

6-speed Automatic

Optional

Transmission Type V8:

6-speed Automatic

Features

Drivetrain Options:

Rear-Wheel Drive (RWD) and All-Wheel Drive (AWD) available

Fluid Specs

Automatic Transmission Fluid:

Refer to manual for specific SPIIID/SP-IV type fluid, capacity approximately 9-10 quarts for dry fill.

📐 Dimensions

Exterior

Length:

191.5 inches (4865 mm)

Width:

77.4 inches (1965 mm)

Height:

71.1 inches (1805 mm)

Wheelbase:

114.2 inches (2900 mm)

Weights

Curb Weight V6 Rwd:

Approx. 4,500 - 4,700 lbs (2041 - 2132 kg)

Curb Weight V8 AWD:

Approx. 4,900 - 5,100 lbs (2223 - 2313 kg)

Gross Vehicle Weight Rating Gvwr:

Approx. 6,000 - 6,500 lbs (2722 - 2948 kg)

Towing Capacity:

Up to 5,000 lbs (2268 kg) with proper towing package and equipment

🛡️ Safety Features

Ratings

NHTSA Rollover Resistance Rating:

3-star rating (may vary slightly by configuration)

Active Features

Electronic Stability Control:

Standard ESC (Electronic Stability Control)

Traction Control:

Standard TCS (Traction Control System)

Antilock Brakes:

Standard ABS (Anti-lock Braking System)

Passive Features

Airbags:

Front airbags, front side-impact airbags, and available side curtain airbags

Seatbelts:

3-point seatbelts with pretensioners

💡 Technology Features

Infotainment

Audio System:

Available with AM/FM/CD/MP3 player, auxiliary audio input, and optional Infinity premium audio system.

Navigation:

Optional GPS navigation system available.

Connectivity:

Bluetooth hands-free calling available on some trims.

Driver Assistance

Parking Sensors:

Optional rear parking assist sensors.

Backup Camera:

Optional rearview camera integrated with navigation display.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first. Use synthetic oil.

Engine Air Filter:

Inspect every 15,000 miles (24,000 km), replace as needed. Replace typically every 30,000 miles (48,000 km).

Cabin Air Filter:

Replace every 15,000 miles (24,000 km) or annually.

Spark Plugs V6:

Replace every 105,000 miles (168,000 km) with original equipment iridium-tipped plugs.

Transmission Fluid Change:

Replace every 60,000 miles (96,000 km) under normal driving conditions; more frequently under severe conditions (towing, dusty roads).

Fluid Specifications

Engine Oil Viscosity:

SAE 5W-20 (API SN or higher recommended)

Coolant Type:

Long-life coolant (Ethylene Glycol based), typically pink or orange color. Refer to manual for specific type and capacity.

Brake Fluid Type:

DOT 3 or DOT 4 (check reservoir cap)

Power Steering Fluid:

Specific power steering fluid; refer to manual. Do not use ATF.

Known Issues

Suspension Clunks:

Some owners report front suspension clunks, often related to worn bushings or ball joints. Manual covers diagnostic procedures.

Transmission Shifting:

Occasional reports of rough shifting can be related to transmission fluid level/condition or valve body issues. Covered extensively in the manual.

Interior Rattles:

Typical for SUVs of this era, often related to interior trim panels. Manual provides guidance on interior disassembly.

Vibration At Speed:

Can be related to unbalanced driveshafts, wheels, tires, or worn U-joints. Manual details drive axle and U-joint service.

📚 Vehicle History

Brand Heritage

Kia History:

Kia Motors Corporation is a South Korean automobile manufacturer, founded in 1944. Known for its value-oriented vehicles and expanding global presence.

Model Evolution

Borrego Introduction:

The Kia Borrego was introduced for the 2009 model year, designed as a rugged, body-on-frame SUV to compete in a segment dominated by established players. It shared its platform with the Hyundai Veracruz.

Production

Production Years:

Produced for the 2009 and 2010 model years. Discontinued due to low sales, replaced in Kia's lineup by the unibody Sorento.

Manufacturing Location:

South Korea (Hwaseong Plant)

🏆 Awards & Recognition

Recognitions

IIHS Crash Test Ratings:

Achieved 'Good' ratings in front and side impact tests by IIHS for 2009 models, but had a lower rating for rear impact and rollover resistance.