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Kia Carens Rondo II F L 2.0 CRDi 2010 Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Carens Rondo II Model Variant: F L Year: 2010 Engine Variant: 2.0 CRDi Codes Chassis Code: UN (Rondo II) Engine Code: D4EA (commonly...
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Kia Carens Rondo II F L 2.0 CRDi 2010 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Carens Rondo II
Model Variant:
F L
Year:
2010
Engine Variant:
2.0 CRDi
Codes
Chassis Code:
UN (Rondo II)
Engine Code:
D4EA (commonly associated with this era 2.0 CRDi)
👋 Introduction
Market Position
Vehicle Segment:
Compact MPV (Multi-Purpose Vehicle) / Crossover
Target Audience:
Families and individuals seeking a versatile, practical, and affordable vehicle.
Competitive Analysis
Key Competitors 2010:
Ford C-Max, Renault Scenic, Volkswagen Touran, Citroën Picasso, Chevrolet Orlando (in some markets).
Key Features
Cargo Flexibility:
Configurable seating arrangements, ample cargo space, and practicality for everyday use.
Value Proposition:
Offers a good balance of features, space, and fuel economy for its class.
Diesel Engine Offering:
The 2.0 CRDi engine provides strong torque and good fuel efficiency for a diesel powertrain.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive service and repair
Page Count
Estimated Page Count:
1500+
Manual Type
Manual Type:
Service Repair Manual
Language
Language:
English
Format
Format:
Digital PDF (Instant Download)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, pistons, crankshaft, timing system, lubrication system, cooling system, fuel injection system, intake and exhaust systems, engine diagnostics.
Engine Electrical:
Ignition system, starter system, charging system, engine control unit (ECU) and sensors, wiring diagrams for engine management.
Transmission Manual:
Gearbox assembly, clutch system, shift linkage, gearbox internal components, troubleshooting and repair.
Transmission Automatic:
Automatic transmission assembly, torque converter, valve body, control systems, fluid specifications, troubleshooting, and repair (if applicable to the 2.0 CRDi variant sold).
Drivetrain:
Front-wheel drive system, driveshafts, differentials, wheel bearings, hub assemblies.
Brakes:
Front and rear brake systems (disc brakes), ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake hydraulics, pads, rotors, calipers, parking brake system, troubleshooting.
Suspension:
Front suspension (MacPherson struts, control arms), rear suspension (multi-link), shock absorbers, springs, bushings, alignment specifications.
Steering:
Power steering system (hydraulic or electric), steering column, steering rack, tie rods, power steering fluid specifications.
Body And Chassis:
Body structure, panels, doors, hinges, latches, glass, seals, underbody components, chassis frame integrity.
Electrical Systems:
Lighting systems (headlights, taillights, interior), power windows, power locks, mirrors, wipers, horn, fuse box diagrams, relay functions, interior accessories.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant types, components (compressor, condenser, evaporator), climate control operation, troubleshooting.
Infotainment:
Radio, CD player, audio system components, speaker systems, antenna, basic troubleshooting of audio systems.
Safety Systems:
Airbag system (SRS), seat belt pre-tensioners, basic diagnostics of safety systems.
Procedures Included
Preventative Maintenance:
Oil changes, filter replacements, fluid checks and top-ups, tire rotations, brake inspections, spark plug replacement, belt inspections and replacement.
Troubleshooting:
Diagnostic charts for common problems, symptom-based troubleshooting, error code interpretation (OBD-II).
Repair Procedures:
Step-by-step repair instructions for all major mechanical and electrical components, including disassembly, inspection, repair, and reassembly.
Component Replacement:
Detailed guides for replacing parts such as alternators, starters, water pumps, fuel injectors, brake calipers, suspension components, sensors, etc.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all vehicle systems, including power distribution, ground points, and component connections.
Specifications And Tolerances:
Precise technical specifications, torque values, clearances, and tolerances for all adjustable and replaceable parts.
Diagnostic Procedures:
Detailed procedures for diagnosing engine performance issues, electrical faults, transmission problems, and other common malfunctions.
Body Repair:
Procedures for body panel alignment, minor dent repair, and replacement of external trim and components.
Technical Depth
Depth Level:
Full mechanical and electrical repair, including complex diagnostics and component overhaul.
Diagnostic Capabilities:
Covers OBD-II diagnostic trouble codes (DTCs), sensor data interpretation, and component-level testing.
Rebuild Procedures:
Includes detailed instructions for engine and transmission rebuilds, ensuring comprehensive coverage for major overhauls.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content
Print Quality
Image Resolution:
High-resolution images and diagrams suitable for printing
Printable:
Yes, all pages are printable
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder Diesel
Displacement:
2.0 Liters (1991 cc)
Valvetrain:
DOHC (Dual Overhead Camshaft), 16 valves
Fuel Delivery:
Common Rail Direct Injection (CRDi)
Turbocharging:
Turbocharged with Intercooler
Performance
Horsepower Approx:
136 hp @ 4000 rpm (Varies slightly by market and tune)
Torque Approx:
305 Nm (225 lb-ft) @ 1800-2500 rpm (Varies slightly by market and tune)
Fuel System
Fuel Type:
Diesel
Emissions Control:
Euro 4 compliant (typically), may include Diesel Particulate Filter (DPF) depending on market.
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual
Optional
Transmission Type:
4-Speed Automatic (Commonly available)
Features
Clutch Type:
Hydraulically operated diaphragm spring clutch
Gear Ratios Manual:
Specific ratios available in manual for each gear (e.g., 1st: 3.615, 2nd: 1.944, 3rd: 1.323, 4th: 1.000, 5th: 0.756, Reverse: 3.533, Final Drive: 3.647 - *These are typical but can vary*)
Transmission Fluid Type Manual:
API GL-4, SAE 75W-85 (or equivalent synthetic manual transmission fluid)
Transmission Fluid Type Automatic:
Kia SPIIIM (or equivalent ATF SP-III specification)
📐 Dimensions
Exterior
Length:
4480 mm (176.4 in)
Width:
1790 mm (70.5 in)
Height:
1645 mm (64.8 in)
Wheelbase:
2720 mm (107.1 in)
Weights
Curb Weight Approx:
1600 - 1700 kg (3527 - 3748 lbs) (Varies by transmission and trim)
Gross Vehicle Weight Rating Gvwr:
Approx. 2250 kg (4960 lbs)
Cargo
Cargo Volume Seats Up:
Approx. 428 liters (15.1 cu ft)
Cargo Volume Seats Down:
Approx. 1550 liters (54.7 cu ft)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
4 Stars (for models tested around this period, specific test may vary)
Active Features
ABS:
Standard
Ebd:
Standard
Esp Esc:
Optional on some models/trims, standard on others depending on market regulations and year.
Traction Control:
Often linked with ESP/ESC, if equipped.
Passive Features
Airbags:
Front driver and passenger airbags standard, side airbags and curtain airbags optional/standard depending on trim level and market.
Seatbelts:
3-point seatbelts with pre-tensioners and load limiters in the front.
Child Seat Anchors:
ISOFIX anchor points available.
💡 Technology Features
Infotainment
Audio System:
Standard CD player with AM/FM radio, auxiliary input jack, and speaker system. Optional upgrades may include MP3 compatibility and steering wheel audio controls.
Climate Control:
Manual or automatic climate control systems depending on trim level.
Driver Assistance
Cruise Control:
Available on higher trims.
Parking Sensors:
Optional rear parking sensors.
Connectivity
Usb Aux Input:
Standard auxiliary audio input. USB ports may be available on higher trims or as an accessory.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 10,000 miles (16,000 km) or 12 months, whichever comes first. (Check manual for specific conditions).
Oil Filter Replacement:
At every engine oil change.
Air Filter Replacement:
Every 30,000 miles (48,000 km) or 24 months. Inspect more frequently under dusty conditions.
Fuel Filter Replacement:
Every 40,000 miles (64,000 km) for diesel models. Essential for diesel engine health.
Timing Belt Replacement:
The 2.0 CRDi engine often uses a timing chain, which typically requires inspection but not scheduled replacement. If it's a belt, it's usually around 90,000-100,000 miles (145,000-160,000 km). (Crucial to confirm via manual).
Coolant Replacement:
Initial replacement at 100,000 miles (160,000 km), then every 50,000 miles (80,000 km) or 24 months thereafter.
Fluid Specifications
Engine Oil Specification:
ACEA C3, API SN/CF, SAE 5W-30 or 5W-40 synthetic diesel engine oil. (Check manual for exact API/ACEA rating).
Engine Oil Capacity:
Approx. 6.2 liters (6.6 US quarts) with filter change.
Brake Fluid Specification:
DOT 4 (or specified equivalent)
Power Steering Fluid:
Dexron III ATF or specified Kia power steering fluid.
Known Issues
Glow Plugs:
Diesel engines can experience issues with glow plugs failing, leading to hard starting in cold weather.
E Grille Problems:
The EGR valve can sometimes become clogged with carbon deposits, affecting engine performance and emissions.
Dpf Clogging:
Diesel Particulate Filters (DPF) can clog if the vehicle is frequently used for short trips, preventing regeneration. Requires longer drives or professional cleaning.
Suspension Bushings:
Worn suspension bushings (control arms, sway bar) can lead to knocking noises and poor handling.
Automatic Transmission Shifts:
Some automatic transmissions might exhibit rough shifting or delayed engagement, often related to fluid condition or valve body issues.
📚 Vehicle History
Brand Heritage
Kia Reputation:
Kia, a South Korean automaker, has a history of producing reliable and value-oriented vehicles, rapidly improving quality and design over the decades.
Model Evolution
Rondo Ii Generation:
The Rondo II (often marketed as Carens in many regions) is the second generation of the model, introduced in 2006, with a facelift for the 2010 model year enhancing styling and features.
Carens Nameplate:
The 'Carens' nameplate has been used globally for this MPV, while 'Rondo' was a specific market designation, particularly in North America.
Production
Manufacturing Locations:
Primarily produced in South Korea, with potential assembly in other Kia global facilities.
🏆 Awards & Recognition
Recognitions
Initial Safety Awards:
The Carens platform generally received favorable safety ratings in its class during its production run, contributing to its market acceptance.
Value Awards:
Kia models of this era often received recognition for their excellent value for money and comprehensive feature sets.
Certifications
Emissions Standards:
Complies with Euro 4 emissions standards for diesel vehicles in its target markets.
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