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Kia Carens Rondo II F L 2.0 CRDi 2008 Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Carens Rondo II Model Variant: F L Year: 2008 Engine: 2.0 CRDi Codes Engine Code: D4EA (common for 2.0 CRDi diesel in this...
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Kia Carens Rondo II F L 2.0 CRDi 2008 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Carens Rondo II
Model Variant:
F L
Year:
2008
Engine:
2.0 CRDi
Codes
Engine Code:
D4EA (common for 2.0 CRDi diesel in this era, confirmation required from specific manual content)
👋 Introduction
Market Position
Vehicle Segment:
Compact MPV (Multi-Purpose Vehicle)
Target Audience:
Families seeking practical and versatile transportation
Competitive Analysis
Competitors:
Ford Focus C-Max, Renault Scénic, Opel Zafira, Volkswagen Touran
Key Features
Value Proposition:
Affordable practicality, spacious interior, versatile seating configurations, diesel engine efficiency
Manual Value
Purpose:
Empower owners and technicians with detailed knowledge for effective maintenance and repair.
📋 Manual Details
Coverage Areas
General:
Comprehensive service and repair for Kia Carens Rondo II F L 2.0 CRDi 2008
Specific:
Mechanical, electrical, bodywork, maintenance, troubleshooting, diagnostics, specifications
Page Count
Estimated:
1500-2500+ pages (typical for comprehensive service manuals of this era)
Manual Type
Primary:
Service Repair Manual
Secondary:
Workshop Manual, Technical Manual
Language
Primary:
English
Secondary:
Potentially other languages depending on regional distribution
Format
Primary:
PDF (Digital)
Secondary:
Printable, Searchable
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Cooling System, Lubrication System, Exhaust System, Turbocharger System
Transmission:
Manual Transmission, Automatic Transmission (if applicable for F L variant), Clutch System, Drivetrain, Axles, Driveshafts
Chassis:
Suspension (Front and Rear), Steering System, Brake System (including ABS), Wheels and Tires
Electrical:
Battery, Charging System, Starting System, Ignition System, Lighting System, Instrument Cluster, Wiper and Washer System, HVAC Controls, Audio System, Power Accessories
Body And Interior:
Body Panels, Doors, Hood, Tailgate, Interior Trim, Seats, Restraints (Airbags, Seatbelts), Body Sealing
Electronics And Diagnostics:
ECU (Engine Control Unit) Operation, Diagnostic Trouble Codes (DTCs), On-Board Diagnostics (OBD-II), Scan Tool Procedures, Wiring Diagrams, Fuses and Relays
Procedures Included
Maintenance:
Routine Checks, Fluid Changes (Oil, Coolant, Brake Fluid, Transmission Fluid), Filter Replacements (Oil, Air, Fuel, Cabin), Spark Plug Replacement, Belt Inspection/Replacement
Troubleshooting:
Diagnostic Flowcharts, Symptom-Based Troubleshooting, Component Testing
Repair:
Component Removal and Installation, Engine Overhaul, Transmission Rebuild, Brake Caliper/Disc Replacement, Suspension Component Replacement, Electrical Component Repair/Replacement
Specifications:
Torque Specifications for all fasteners, Clearances, Voltages, Resistance Values, Fluid Capacities
Diagnostics:
Detailed step-by-step diagnostic procedures for common faults, using diagnostic tools.
Technical Depth
Level:
Professional Workshop Level
Detail:
From basic maintenance and fluid checks to complete engine and transmission rebuilds, electrical system diagnostics, and bodywork repairs.
📊 Manual Specifications
File Format
Type:
PDF (Portable Document Format)
Searchability:
Fully searchable text content for quick information retrieval
Printability:
Printable pages, allowing users to create physical copies of sections or the entire manual
Print Quality
Resolution:
High-resolution images and diagrams ensuring clarity
Binding Type
Digital:
N/A (Digital format)
Paper Type
Digital:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Type:
4-Cylinder, Turbocharged Diesel (Common Rail Direct Injection)
Displacement:
1991 cc (2.0 Liters)
Bore X Stroke:
83.0 mm x 92.0 mm (typical for D4EA, confirmation needed)
Compression Ratio:
17.3:1 (typical for D4EA, confirmation needed)
Power Output:
Approx. 115 PS (85 kW) @ 4000 rpm (typical for D4EA, confirmation needed)
Torque Output:
Approx. 255 Nm (188 lb-ft) @ 1900-2500 rpm (typical for D4EA, confirmation needed)
Performance
Fuel Type:
Diesel
Fuel System
Injection Type:
Common Rail Direct Injection (CRDi)
Fuel Delivery:
High-pressure fuel pump, fuel injectors
Cooling System
Type:
Water-cooled, pressurized system
Lubrication System
Oil Capacity:
Approx. 6.5 Liters (with filter, confirmation needed)
Oil Type:
API CG-4 or ACEA B3/B4, SAE 5W-30 or 5W-40 (refer to manual for exact specifications)
Turbocharger
Type:
Variable Geometry Turbocharger (VGT)
🔧 Transmission
Standard
Type:
5-Speed Manual Transmission
Optional
Type:
4-Speed Automatic Transmission (if available for F L trim)
Manual Oil Spec
Type:
API GL-4, SAE 75W-90 (confirmation needed)
Automatic Oil Spec
Type:
Kia SP-III or equivalent (confirmation needed)
Clutch
Type:
Hydraulically operated, dry single plate
📐 Dimensions
Exterior
Length:
Approx. 4485 mm (confirmation needed)
Width:
Approx. 1800 mm (confirmation needed)
Height:
Approx. 1630 mm (confirmation needed)
Wheelbase
Measurement:
Approx. 2720 mm (confirmation needed)
Weights
Curb Weight:
Approx. 1600-1700 kg (depending on configuration, confirmation needed)
Gross Vehicle Weight:
Approx. 2200 kg (confirmation needed)
Cargo
Volume Seats Up:
Approx. 340-370 Liters (VDA, confirmation needed)
Volume Seats Down:
Approx. 1000-1100 Liters (VDA, confirmation needed)
🛡️ Safety Features
Ratings
Euroncap:
4 Stars (for the Rondo/Carens generation, specific year may vary, check manual for details)
Active Features
Braking:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist (BA)
Stability Control:
Electronic Stability Control (ESC) / Vehicle Stability Management (VSM) (may be standard or optional depending on market/trim)
Passive Features
Airbags:
Front Airbags (Driver and Passenger), Side Airbags, Curtain Airbags (depending on trim)
Seatbelts:
3-point inertia reel seatbelts with pretensioners and load limiters
Child Safety:
ISOFIX child seat anchorage points
💡 Technology Features
Infotainment
Features:
Basic AM/FM/CD stereo system, possibly with MP3 playback. Aux input may be present. Higher trims might have a more advanced unit.
Driver Assistance
Features:
ABS, EBD, BA, potentially ESC/VSM. Cruise control likely available on higher trims.
Connectivity
Features:
Limited by era; potential for USB or Aux connectivity. Bluetooth may be an aftermarket addition or available on higher trims.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Every 15,000 km or 12 months, whichever comes first (typical for diesel, check manual for specific conditions)
Air Filter Replacement:
Every 30,000 km or 24 months (typical, check manual)
Fuel Filter Replacement:
Every 30,000 km or 24 months (diesel, critical for fuel system health, check manual)
Cabin Filter Replacement:
Every 15,000 km or 12 months (typical, check manual)
Timing Belt Replacement:
This engine (D4EA) typically uses a timing belt. Interval is crucial, usually around 90,000-120,000 km or 5-7 years. **CRITICAL TO VERIFY IN MANUAL.**
Fluid Specifications
Coolant:
Ethylene Glycol based coolant, 50/50 mix with distilled water (refer to manual for exact specification/color)
Brake Fluid:
DOT 3 or DOT 4 (check manual for specific requirement)
Power Steering Fluid:
Specific power steering fluid or ATF Dexron II/III (check manual)
Known Issues
Diesel Particulate Filter:
Potential DPF regeneration issues or clogging if driven exclusively on short trips (common for diesels).
Glow Plugs:
Potential failure of glow plugs leading to hard starting in cold weather.
Turbocharger:
Wear and tear on the turbocharger or its actuators, leading to loss of power or smoke.
Timing Belt:
Critical failure if not replaced on schedule, leading to catastrophic engine damage. **ALWAYS FOLLOW REPLACEMENT INTERVAL.**
📚 Vehicle History
Brand Heritage
Manufacturer:
Kia Motors Corporation, South Korea
Model Evolution
Generation:
This is the second generation (RP) of the Kia Carens, also known as the Rondo in many markets.
Platform:
Shared platform with other Kia/Hyundai models of the era.
Production
Production Years Generation:
2006-2012 (for the second generation)
Manufacturing Locations:
Primarily South Korea, with potential assembly in other countries.
🏆 Awards & Recognition
Recognitions
Family Car Awards:
The Kia Carens/Rondo has generally been recognized as a practical and value-oriented family vehicle, though specific awards for the 2008 model year may vary by region.
Ratings
Safety Ratings:
As mentioned, achieved a good Euro NCAP safety rating for its generation, indicating a focus on occupant protection.
Certifications
Emissions:
Complies with Euro IV emissions standards for diesel engines of that era. Manual will detail specific compliance.
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