🏷️ Basic Information

Make:

Kia

Model:

Carens Rondo II

Year:

2007

Engine Variant:

2.0 CRDi

Body Style:

MPV (Multi-Purpose Vehicle)

Market Designation:

Rondo (in some markets)

Engine Code:

D4EA (common for 2.0 CRDi)

👋 Introduction

Vehicle Segment:

Compact MPV (Multi-Purpose Vehicle)

Target Audience:

Families, individuals seeking versatile and practical transportation.

Key Competitors:

Opel/Vauxhall Zafira, Renault Scénic, Ford C-Max, Volkswagen Touran, Citroën C4 Picasso.

Interior Flexibility:

Configurable seating arrangements, often with fold-flat rear seats for enhanced cargo space.

Practicality:

Emphasis on passenger comfort, storage solutions, and ease of use for everyday family needs.

Diesel Engine Option:

The 2.0 CRDi engine provides good fuel economy and torque, suitable for carrying loads and highway cruising.

📋 Manual Details

Manual Type:

Service and Repair Manual

Language:

English

Format:

Digital PDF (Instant Download)

Page Count:

Estimated 2000-3000+ pages (typical for comprehensive service manuals)

Software Requirements:

No special software required (compatible with standard PDF readers)

📖 Manual Coverage

Engine Mechanical:

Complete overhaul, disassembly, inspection, assembly, timing belt/chain, cylinder head, pistons, crankshaft, lubrication system, cooling system, fuel system (injection, pump, injectors), exhaust system.

Engine Electrical:

Ignition system, starting system, charging system, ECU (Engine Control Unit) diagnostics and troubleshooting, sensors (crankshaft position, camshaft position, MAF, MAP, O2, coolant temperature), wiring diagrams.

Transmission Manual:

Clutch system, gearbox overhaul, gear selection, internal components, maintenance, repair procedures.

Transmission Automatic:

Torque converter, valve body, planetary gear sets, transmission control module (TCM), fluid service, troubleshooting, repair.

Chassis:

Front and rear suspension (struts, shocks, control arms, bushings), steering system (rack and pinion, power steering pump/motor), wheel alignment specifications.

Brakes:

Hydraulic system (master cylinder, brake lines, calipers, wheel cylinders), ABS (Anti-lock Braking System) components and diagnostics, parking brake system, rotor and pad replacement.

Electrical System:

Battery, alternator, starter motor, lighting system (headlights, taillights, interior), fuse box layout and function, relays, power windows, power locks, wipers, horn.

Body And Trim:

Door panel removal, interior trim, seat adjustment, body panel repair and replacement, glass replacement, sealing.

HVAC:

Air conditioning system (compressor, condenser, evaporator, refrigerant handling), heating system, blower motor, climate control modules, troubleshooting.

Safety Systems:

Airbag system (SRS), seatbelt mechanisms, diagnostics and repair.

Routine Maintenance:

Oil and filter changes, air filter replacement, fuel filter replacement, cabin air filter replacement, spark plug replacement, coolant flush and replacement, brake fluid flush and replacement, transmission fluid change.

Diagnostic Procedures:

Troubleshooting guides for common and uncommon issues, symptom-based diagnosis, diagnostic trouble codes (DTCs) interpretation and clearing, use of diagnostic scan tools.

Repair Procedures:

Step-by-step instructions for all major component repairs and replacements, including torque specifications, special tool requirements, and reassembly procedures.

Component Replacement:

Engine, transmission, suspension components, brake assemblies, exhaust components, fuel pump, radiator, alternator, starter, battery, sensors, actuators.

Electrical Troubleshooting:

Wiring diagrams with detailed component identification, circuit testing, shorts, open circuits, and intermittent fault diagnosis.

Body And Interior Repair:

Panel repair, rust treatment, paint touch-up, interior component replacement and repair, glass replacement.

Depth Level:

Comprehensive (from basic maintenance to full engine and transmission rebuilds)

Diagnostic Capabilities:

Advanced diagnostic strategies, including interpretation of sensor data and ECU logic.

Special Tools:

Identification and usage instructions for specialized tools required for specific repairs.

Torque Specifications:

Detailed torque values for all critical fasteners to ensure proper assembly and prevent damage.

Wiring Diagrams:

Detailed and component-specific wiring diagrams for all electrical systems.

📊 Manual Specifications

Digital Format:

PDF

Searchability:

Searchable text for quick information retrieval.

Print Quality:

High resolution, suitable for printing individual pages or sections.

Binding:

N/A (Digital Format)

Paper:

N/A (Digital Format)

⚙️ Engine Specifications

Engine Type:

Inline 4-cylinder, turbocharged diesel (Common Rail Direct Injection)

Displacement:

1991 cc (2.0 Liters)

Bore X Stroke:

Approx. 83.0 mm x 92.0 mm

Compression Ratio:

Approx. 17.3:1 to 18.0:1

Horsepower:

Approximately 115 PS (85 kW) @ 4000 rpm (varies slightly by market/tune)

Torque:

Approximately 255 Nm (188 lb-ft) @ 1800-2600 rpm (varies slightly by market/tune)

Fuel Type:

Diesel

Emission Standard:

Euro 4 (typical for this era)

Fuel Delivery:

Common Rail Direct Injection (CRDi)

Fuel Injection System:

Bosch or Delphi common rail system

Turbocharger:

Variable Geometry Turbocharger (VGT) or Wastegate Turbocharger

🔧 Transmission

Type:

5-speed Manual Transmission

Type:

4-speed Automatic Transmission

Clutch:

Hydraulically operated single dry plate clutch (Manual)

Drive Layout:

Front-Wheel Drive (FWD)

📐 Dimensions

Length:

Approx. 4470 mm

Width:

Approx. 1800 mm

Height:

Approx. 1645 mm

Wheelbase:

Approx. 2750 mm

Ground Clearance:

Approx. 150-160 mm

Curb Weight:

Approx. 1600-1700 kg (depending on configuration)

Gross Vehicle Weight Rating:

Approx. 2200-2300 kg

Cargo Volume Seats Up:

Approx. 415-490 Liters (depending on seating configuration)

Cargo Volume Seats Down:

Approx. 1500-1600 Liters (with rear seats folded)

🛡️ Safety Features

Crash Test Results:

Generally good for its class, refer to specific regional crash test agencies (e.g., Euro NCAP) for detailed ratings if available.

ABS:

Anti-lock Braking System (Standard)

Esp:

Electronic Stability Program (Optional, depending on trim and market)

Traction Control:

Traction Control System (often linked with ESP)

Airbags:

Front driver and passenger airbags, side airbags, curtain airbags (availability varies by trim/market).

Seatbelts:

3-point seatbelts with pretensioners and load limiters in front, 3-point seatbelts in rear.

Child Seat Anchors:

ISOFIX child seat mounting points.

💡 Technology Features

Audio System:

Factory fitted CD/radio with AM/FM tuner, often with MP3 playback and auxiliary input. Speaker configurations vary by trim.

Navigation:

Optional satellite navigation system available on higher trims.

Cruise Control:

Available on select models, especially with automatic transmission.

Parking Sensors:

Rear parking sensors may be factory fitted or an optional accessory.

Auxiliary Input:

Standard on most audio systems for connecting external devices.

Usb Port:

Less common on 2007 models, but may be present on later production or optional units.

🔧 Maintenance

Engine Oil Change:

Every 15,000 km or 12 months, whichever comes first (using synthetic oil).

Oil Filter Replacement:

At every engine oil change.

Air Filter Replacement:

Every 30,000 km or 24 months.

Fuel Filter Replacement:

Every 60,000 km or 48 months for diesel.

Cabin Air Filter Replacement:

Every 15,000 km or 12 months.

Timing Belt Replacement:

Refer to manual; typically around 90,000 - 120,000 km or 5-7 years for diesel engines with belts. (Note: Some D4EA engines may use a timing chain).

Coolant Replacement:

Every 50,000 km or 4 years.

Brake Fluid Replacement:

Every 2 years or 40,000 km.

Engine Oil Grade:

API CI-4 or ACEA B4 specification, SAE 5W-30 or 5W-40 synthetic diesel engine oil.

Engine Oil Capacity:

Approx. 6.0 - 6.5 liters (including filter)

Coolant Type:

Ethylene glycol-based antifreeze, mixed 50/50 with distilled water.

Transmission Fluid Manual:

API GL-4 or GL-5, SAE 75W-90 gear oil.

Transmission Fluid Automatic:

Kia Genuine ATF SP-III or equivalent.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Diesel Particulate Filter:

Potential for DPF clogging if regeneration cycles are interrupted frequently or short journeys are predominant. Manual provides cleaning/regeneration procedures.

E Gr Valve:

EGR valve can become clogged with carbon, leading to reduced power and rough running. Manual details cleaning and replacement.

Glow Plugs:

Glow plug failure can lead to hard starting in cold weather. Manual covers testing and replacement.

Suspension Components:

Wear on bushings and ball joints can occur with mileage, affecting handling and ride comfort. Manual details inspection and replacement.

Clutch Wear:

Clutch wear is a common wear item, manual covers clutch replacement procedures and checks.

📚 Vehicle History

Manufacturer:

Kia Motors Corporation, South Korea.

Generation Introduction:

The Carens Rondo II is the second generation of Kia's compact MPV, introduced globally around 2006.

Design Philosophy:

A move towards a more modern, contemporary design compared to its predecessor, with improved interior space and functionality.

Production Years:

2006 - 2012 (for the Rondo II generation)

Manufacturing Locations:

Primarily South Korea (Hwaseong Plant), with potential assembly in other regions depending on market.

🏆 Awards & Recognition

Safety Awards:

Refer to specific regional safety ratings (e.g., Euro NCAP) as awards are market-specific.

Consumer Satisfaction:

Generally considered a reliable and practical family vehicle within its segment for its price point.

Emissions Certification:

Meets Euro 4 emission standards.