Segment:
Compact MPV (Multi-Purpose Vehicle)
Target Audience:
Families and individuals seeking versatile, practical, and economical transportation.
Competitors:
Ford Focus C-Max, Renault Scénic, Volkswagen Touran, Opel/Vauxhall Zafira.
Key Selling Points:
Spacious interior, flexible seating, fuel-efficient diesel engine, value for money.
Purpose:
To provide comprehensive repair and maintenance guidance for the Kia Carens Rondo II FL 2.0 CRDi 2006.
Engine:
Detailed diagnosis, repair, overhaul, and specifications for the 2.0 CRDi diesel engine.
Fuel System:
Common Rail Direct Injection (CRDi) system diagnosis, fuel pump, injectors, fuel lines, pressure sensors.
Emission Control:
Exhaust Gas Recirculation (EGR) system, Diesel Particulate Filter (DPF) if applicable, catalytic converter.
Transmission:
Manual and Automatic transmission repair, clutch, gearbox, torque converter, shift mechanisms.
Drivetrain:
Front-wheel drive components, axles, driveshafts, CV joints.
Suspension:
Front and rear suspension systems, shock absorbers, struts, control arms, bushings, springs.
Steering:
Power steering system diagnosis, pump, steering rack, steering column.
Brakes:
Front and rear brake systems (discs/drums), hydraulic system, ABS, parking brake.
Electrical System:
Battery, charging system, starter motor, ignition system (glow plugs for diesel), lighting, fuses, relays.
Body And Chassis:
Body panel repair, doors, hinges, locks, glass, interior trim, chassis components.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair.
Diagnostics:
On-board diagnostics (OBD-II), fault codes, diagnostic procedures.
Maintenance:
Regular maintenance procedures, fluid changes, filter replacements, lubrication.
Repair:
Step-by-step repair instructions for all major mechanical and electrical components.
Disassembly:
Complete disassembly procedures for all vehicle systems.
Assembly:
Detailed assembly instructions with torque specifications.
Troubleshooting:
Systematic troubleshooting guides for common problems.
Inspections:
Visual inspections and diagnostic checks for various components.
Specifications:
Critical technical specifications, tolerances, and settings.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all systems.
Depth:
Complete factory-level detail, suitable for professional technicians and advanced DIY mechanics.
Engine Type:
Inline 4-cylinder, Turbocharged Diesel
Displacement:
1991 cc (2.0 Liters)
Bore X Stroke:
84.0 mm x 90.0 mm (typical for this engine)
Compression Ratio:
17.7:1 (typical for D4EA)
Horsepower:
113 hp @ 4000 rpm (approximate)
Torque:
245 Nm @ 1800-2500 rpm (approximate)
Injection Type:
Common Rail Direct Injection (CRDi)
ECU:
Electronic Control Unit (ECU) for engine management.
Type:
Variable Geometry Turbocharger (VGT)
Euro Ncap:
Not definitively available for this specific 2006 facelift model year, but earlier Rondo models achieved 4 stars.
ABS:
Anti-lock Braking System
Ebs:
Electronic Brakeforce Distribution (EBD)
Airbags:
Front airbags for driver and passenger, optional side and curtain airbags.
Seatbelts:
Three-point seatbelts with pre-tensioners for front seats.
Child Anchors:
ISOFIX child seat mounting points.
Oil Change:
Typically every 10,000-15,000 km or 12 months, whichever comes first (check specific manual for exact interval).
Air Filter:
Replace every 20,000-40,000 km or as needed based on driving conditions.
Fuel Filter:
Replace every 40,000-60,000 km for diesel models.
Timing Belt Chain:
The D4EA engine typically uses a timing chain, which is generally maintenance-free for the life of the engine. If it were a belt, intervals would be around 100,000-150,000 km.
Engine Oil:
API CF/CG-4 or ACEA B3/B4, viscosity SAE 5W-40 or 10W-40 (specific Kia approval recommended, e.g., Kia Premium Diesel).
Coolant:
Ethylene Glycol based coolant, typically a long-life (e.g., 50/50 mix with distilled water). Kia's specification is usually a specific color (e.g., Green).
Brake Fluid:
DOT 3 or DOT 4.
Transmission Fluid Manual:
API GL-4, SAE 75W-90.
Transmission Fluid Automatic:
Kia Genuine ATF SP-III or equivalent.
Diesel Particulate Filter:
Potential for DPF clogging if driven primarily on short city journeys without regular regeneration cycles.
Ege Valve:
Exhaust Gas Recirculation (EGR) valve can become carboned up, leading to rough idling or loss of power.
Glow Plugs:
Glow plugs may require replacement for cold starting issues, common in diesel engines.
Suspension Wear:
Bushings and ball joints can wear over time, leading to knocking noises or poor handling.
Manufacturer:
Kia Corporation, South Korea.
Generation:
Second generation (UN) facelift model (FL).
Facelift Details:
The 'FL' indicates a facelift, typically involving updated styling (front and rear bumpers, grille, headlights, taillights), interior trim enhancements, and potential mechanical refinements.
Production Period:
The second generation Carens (UN) was produced from 2006 to 2012. This manual specifically covers the 2006 model year, likely the initial release of the second generation or its facelift.
Manufacturing Locations:
Primarily South Korea (Hwaseong Plant).
