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Manual Coverage
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Systems Covered
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Powertrain:
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Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system, starting and charging system
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Transmission Drivetrain:
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Manual transmission (M5, M6), Automatic transmission (4-speed), clutch, drive shafts, differentials
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Chassis:
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Suspension (front & rear), steering system, braking system (front & rear discs, ABS)
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Electrical:
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Wiring diagrams, lighting, instruments and indicators, body electrical, engine control module (ECM) diagnostics, safety systems (SRS)
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Body Interior:
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Body construction, exterior trim, interior trim, seats, HVAC system, doors, windows, glass
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Procedures Included
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Maintenance:
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Scheduled maintenance intervals, oil change, filter replacement, spark plug replacement, fluid checks and top-ups
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Diagnostics Troubleshooting:
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Step-by-step diagnostic procedures, common fault finding, DTC (Diagnostic Trouble Code) interpretation
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Repair Rebuild:
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Detailed disassembly and reassembly instructions for all major components and systems
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Specifications Data:
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Torque specifications, clearances, fluid capacities, electrical specifications, diagnostic parameters
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Technical Depth
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Level Of Detail:
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Comprehensive, covering routine maintenance to major overhauls and complex diagnostics
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Engine Specifications
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Primary Engine
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Petrol Engine 1 6L:
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G4ED (Alpha II), 1.6L DOHC Inline-4, approx. 105-110 HP
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Petrol Engine 2 0L:
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G4GC (Beta II), 2.0L DOHC Inline-4, approx. 130-140 HP
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Diesel Engine 1 6L Crdi:
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U1.6L CRDi (common rail direct injection) Inline-4 Turbo Diesel, approx. 100-115 HP
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Performance
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Horsepower Range:
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100-140 HP (depending on engine variant)
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Torque Range:
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130-220 Nm (approx.)
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Fuel System
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Petrol Injection:
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Multi-point fuel injection (MPI)
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Diesel Injection:
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Common Rail Direct Injection (CRDi)
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Engine Management
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ECU Type:
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Various Bosch/Siemens ECUs, specific to engine and market
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Dimensions
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Exterior
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Length Sedan:
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Approx. 4480 mm (176.4 in)
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Width:
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Approx. 1740 mm (68.5 in)
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Height:
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Approx. 1470 mm (57.9 in)
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Wheelbase:
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Approx. 2650 mm (104.3 in)
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Weights
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Curb Weight Range:
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Approx. 1250 - 1400 kg (2755 - 3086 lbs)
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Gross Vehicle Weight:
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Varies by model and specification
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Cargo
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Trunk Capacity Sedan:
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Approx. 415 liters (14.6 cu ft)
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Cargo Capacity Hatchback:
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Approx. 340 liters (12.0 cu ft) with rear seats up, expandable
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Maintenance
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Service Intervals
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Oil Change Interval:
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Every 7,500 miles (12,000 km) or 12 months, whichever comes first
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Air Filter Replacement:
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Every 15,000 miles (24,000 km)
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Spark Plug Replacement Petrol:
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Every 60,000 miles (96,000 km) for iridium plugs, earlier for conventional
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Timing Belt Replacement:
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Refer to specific engine type; generally 60,000-100,000 miles (96,000-160,000 km) or 5-7 years for interference engines.
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Fluid Specifications
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Engine Oil Type:
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API SN or higher, SAE 5W-30 or 5W-40 (check owner's manual for specific engine variant)
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Coolant Type:
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Ethylene glycol based antifreeze/coolant (e.g., Kia Genuine Coolant)
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Brake Fluid Type:
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DOT 3 or DOT 4
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Known Issues
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Engine Issues:
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Occasional oil consumption in higher mileage engines, potential for timing belt failure if not replaced per schedule (on applicable engines).
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Transmission Issues:
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Automatic transmission may exhibit harsh shifting or slipping if fluid is old or low.
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Suspension Issues:
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Wear in bushings, ball joints, and control arms leading to noise or uneven tire wear.
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Electrical Issues:
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Corrosion on grounding points, occasional issues with power windows or central locking.
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Brake Wear:
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Normal wear and tear on pads and rotors; check for rotor warping or fluid leaks.
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Fluid Capacities
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Engine Oil Capacity 1 6L:
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Approx. 3.7 liters (3.9 US quarts) with filter
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Engine Oil Capacity 2 0L:
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Approx. 4.0 liters (4.2 US quarts) with filter
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Coolant Capacity:
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Approx. 6.0 - 6.5 liters (6.3 - 6.9 US quarts)
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Maintenance Schedule Highlights
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15K Mile:
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Oil & filter change, check tire pressure/wear, inspect brakes, check all fluid levels.
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30K Mile:
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Add cabin air filter replacement, inspect drive belts, exhaust system.
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60K Mile:
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Add spark plug replacement (petrol), replace fuel filter (diesel), replace engine air filter.
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