Segment:
Subcompact / Economy Car
Key Competitors:
Hyundai Accent, Ford Fiesta, Chevrolet Aveo, Toyota Yaris, Honda Fit
Design Philosophy:
Emphasis on fuel efficiency, practicality, and affordable motoring.
Target Audience:
Budget-conscious buyers, first-time car owners, urban commuters.
Body Styles Covered:
4-Door Sedan, 5-Door Hatchback
Model Years Covered:
2005, 2006, 2007, 2008, 2009, 2010
Estimated Page Count:
1500+
Type:
Workshop Service Repair Manual
Powertrain:
Engine (G4EE, G4ED, D4FA), Fuel System, Exhaust System, Cooling System, Lubrication System
Transmission:
4-Speed Automatic, 5-Speed Manual
Chassis:
Suspension (Front & Rear), Steering System, Brake System (Front & Rear), ABS
Electrical:
Wiring Diagrams, Lighting, Ignition System, Charging System, Starting System, Body Electrical, ECUs
Body:
Body Panels, Doors, Windows, Interior Trim, HVAC System
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks & Replacements
Diagnostics:
Troubleshooting Guides, Symptom-Based Diagnostics, DTC (Diagnostic Trouble Code) Interpretation
Repair:
Component Removal & Installation, Overhaul Procedures, Component Reassembly
Specifications:
Torque Specifications, Clearances, Tolerances, Fluid Capacities
Depth:
Comprehensive: from basic adjustments and fluid changes to complete engine and transmission overhauls, including electrical system diagnostics and body repair.
Engine Name:
1.4L Inline-4 (G4EE)
Bore X Stroke Mm:
71.5 x 85.6
Horsepower Ps Rpm:
97 PS @ 6000 RPM
Torque Nm Rpm:
135 Nm @ 3200 RPM
Engine Name:
1.6L Inline-4 (G4ED)
Bore X Stroke Mm:
76.5 x 87.0
Horsepower Ps Rpm:
106 PS @ 6000 RPM
Torque Nm Rpm:
146 Nm @ 3200 RPM
Primary Engine 1 5L Diesel
Engine Name:
1.5L Inline-4 Diesel (D4FA) - CRDi
Bore X Stroke Mm:
73.0 x 89.0
Compression Ratio:
17.7:1
Horsepower Ps Rpm:
102 PS @ 4000 RPM
Torque Nm Rpm:
235 Nm @ 1750-2700 RPM
Gasoline Injection:
Multi-Point Fuel Injection (MPI)
Diesel Injection:
Common Rail Direct Injection (CRDi)
ECU Type:
Kia Electronic Control Unit (ECU), specific part numbers vary by engine/transmission
Transmission Fluid Manual:
API GL-4, SAE 75W-90 (Refer to manual for specific part numbers)
Transmission Fluid Automatic:
Kia Genuine ATF SP-III or equivalent (Refer to manual for specific part numbers)
Service Intervals Gasoline
Oil Change Interval:
Every 7,500 miles or 6 months (whichever comes first), using synthetic blend or full synthetic oil.
Air Filter Replacement:
Every 15,000 miles or 12 months.
Spark Plug Replacement:
Every 60,000 miles (standard plugs) or 100,000 miles (long-life plugs).
Oil Change Interval:
Every 5,000 miles or 6 months (whichever comes first), using API CJ-4 or ACEA E9 compliant diesel engine oil.
Fuel Filter Replacement:
Every 15,000 miles or 12 months.
Engine Oil 1 4L 1 6L:
API SM or higher, SAE 5W-20 or 5W-30 (Refer to manual for specific viscosity based on ambient temperature)
Engine Oil 1 5L Diesel:
API CJ-4 or ACEA E9, SAE 5W-30 (Refer to manual for specific viscosity)
Coolant:
Ethylene Glycol based coolant, 50/50 mix with distilled water. Kia Part No. 00200-00123 (Green) or equivalent.
Brake Fluid:
DOT 3 or DOT 4 (Refer to manual for specific type, Kia Part No. 00210-00050 or equivalent)
Common Problems:
CV joint wear, suspension noise, minor electrical gremlins, potential for clutch wear in manuals, catalytic converter issues on some models, water pump leaks.
Recommended Tires:
175/70R14, 185/65R14, 195/55R15 (Varies by trim level and wheel size).
Kia Corporate:
Kia Motors Corporation, a South Korean automotive manufacturer, founded in 1944.
Rio Generations:
The JB model is the second generation of the Kia Rio, introduced in 2005, replacing the DC generation. It featured a significantly updated platform and styling.
Manufacturing Locations:
South Korea, various international assembly plants.
Model Life Cycle:
2005-2011 (globally, with minor variations depending on market).
