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KIA RIO/RIO5 2009 4CYL (1.6L) OEM Factory Shop Service Repair Manual FSM Year Specific

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🏷️ Basic Information Identification Make: Kia Model: Rio / Rio5 Year: 2009 Body Styles Covered: Sedan (Rio), Hatchback (Rio5) Generation Generation Code: JB Codes Engine Code Primary: G4EH (1.6L DOHC)...
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Taper: Car
Distributeur:
UGS: 349666
Mots clés: 2009 Car Cars Featured Kia RIO RIO5
KIA RIO/RIO5 2009 4CYL (1.6L) OEM Factory Shop Service Repair Manual FSM Year Specific
🏷️ Basic Information
Identification
Make:
Kia
Model:
Rio / Rio5
Year:
2009
Body Styles Covered:
Sedan (Rio), Hatchback (Rio5)
Generation
Generation Code:
JB
Codes
Engine Code Primary:
G4EH (1.6L DOHC)
👋 Introduction
Market Position
Target Audience:
DIY mechanics, independent repair shops, Kia owners
Competitive Analysis
Value Proposition:
Provides OEM-level diagnostic and repair information, equivalent to professional technician tools
Key Features
Key Features Of Manual:
Comprehensive coverage, accurate specifications, detailed illustrations, step-by-step procedures
Ease Of Use:
Clear text and illustrations for users with basic mechanical knowledge
📋 Manual Details
Coverage Areas
Comprehensive Coverage:
Bumper-to-bumper repair and maintenance
Page Count
Estimated Page Count:
1500+
Manual Type
Manual Type:
Factory Service Manual (FSM) / Workshop Manual
Language
Language:
English
Format
Format:
PDF (Single File)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, cooling system, lubrication system, fuel system, ignition system, emission control system, engine management (ECM)
Transmission Systems:
Manual transmission (M/T), Automatic transmission (A/T), clutch system, driveline components
Chassis Systems:
Suspension (front and rear), steering system, braking system (ABS, EBD), wheels and tires
Electrical Systems:
Body electrical systems, lighting, instrument cluster, power accessories, audio system, multiplex communication systems (CAN), charging system, starting system
Body And Trim:
Exterior body panels, interior trim, seats, doors, glass, weatherstripping, HVAC system
Procedures Included
Maintenance Procedures:
Routine maintenance, oil changes, filter replacements, fluid checks and changes, tune-ups, belt replacement, spark plug replacement
Repair Procedures:
Engine disassembly and reassembly, transmission overhaul, brake component replacement, suspension component repair, steering component repair, electrical component diagnosis and replacement
Diagnostic Procedures:
Troubleshooting charts, diagnostic trouble codes (DTCs), electrical circuit diagrams, testing procedures for components
Technical Depth
Depth Of Information:
Advanced diagnostics, component testing, specifications, torque values, clearances, wiring diagrams, exploded views, overhaul procedures
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Indexed and searchable text
Internet Dependency:
Standalone, no internet required
Software Dependency:
No special software required (e.g., ZIP)
Print Quality
Print Quality Consideration:
Designed for clarity and legibility when printed
Binding Type
Binding Type For Physical Copy:
Not applicable (PDF format)
Paper Type
Paper Type For Physical Copy:
Not applicable (PDF format)
Compatibility
Operating Systems:
Windows (95-98-ME-XP-7), MAC, Linux
Mobile Devices:
iPhone, iPad, iPod
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder (I4)
Engine Displacement:
1.6 Liters (1599 cc)
Engine Design:
DOHC (Double Overhead Camshaft), 16 Valves
Bore X Stroke:
76.5 mm x 87.0 mm
Compression Ratio:
10.0:1
Performance
Horsepower Estimated:
110 hp @ 6000 rpm (approximate, US market variation)
Torque Estimated:
106 lb-ft @ 4500 rpm (approximate, US market variation)
Fuel System
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Recommended Octane:
87 Octane (Minimum)
🔧 Transmission
Standard
Standard Transmission Type:
5-speed Manual Transmission (M/T)
Optional
Optional Transmission Type:
4-speed Automatic Transmission (A/T)
Features
Transmission Fluid Type Manual:
API GL-4, SAE 75W-90
Transmission Fluid Type Automatic:
SP III (or equivalent)
Clutch Type:
Dry, single-plate, hydraulically operated
📐 Dimensions
Exterior
Wheelbase:
2610 mm (102.8 in)
Overall Length Sedan:
4240 mm (167.0 in)
Overall Length Hatchback:
3990 mm (157.1 in)
Overall Width:
1695 mm (66.7 in)
Overall Height:
1480 mm (58.3 in)
Weights
Curb Weight Manual Sedan Approx:
1145 kg (2524 lbs)
Curb Weight Automatic Hatch Approx:
1175 kg (2590 lbs)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
4 Stars (for 2009 model year, specific testing may vary)
NHTSA Front Impact Passenger:
4 Stars (for 2009 model year, specific testing may vary)
IIHS Front Offset Score:
Good (for 2009 model year, specific testing may vary)
Active Features
Braking System:
Front disc / Rear drum (standard), Optional ABS and EBD
Passive Features
Airbags Standard:
Front dual airbags
Airbags Optional:
Optional front side-impact airbags
Seatbelts:
3-point front and rear seatbelts, pretensioners and load limiters for front seats
💡 Technology Features
Infotainment
Infotainment System Typical:
Basic AM/FM/CD player with MP3 capability, auxiliary audio input
Speaker Configuration Typical:
4 or 6 speakers
Driver Assistance
Driver Assistance Features Available:
None typically offered as standard or optional beyond ABS/EBD.
Connectivity
Connectivity Options Typical:
Auxiliary audio input jack
🔧 Maintenance
Service Intervals
Engine Oil Change Interval Typical:
7,500 miles or 12 months, whichever comes first (with synthetic blend or full synthetic oil)
Air Filter Replacement Interval:
30,000 miles or 24 months
Spark Plug Replacement Interval:
60,000 miles (Iridium-tipped plugs)
Fluid Specifications
Engine Oil Type And Viscosity:
API SM or SN, ILSAC GF-4 or GF-5, SAE 5W-20 (check manual for exact specification)
Engine Coolant Type:
Ethylene Glycol based, OAT type (Orange) - Kia Genuine Long Life Coolant or equivalent
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Wear Items:
Front control arm bushings, sway bar links, wheel bearings, exhaust system components
Potential Electrical Concerns:
Occasional issues with power window regulators, door lock actuators
Engine Performance Notes:
Generally reliable engine, but regular maintenance is crucial for longevity. Some reports of oil consumption in higher mileage examples, though not widespread.
📚 Vehicle History
Brand Heritage
Brand Origin:
South Korea
Model Evolution
Model Introduction:
The Kia Rio entered its second generation (JB) in 2005 globally, with the 2009 model year representing a significant facelift/update.
Production
Assembly Locations Common:
South Korea, Vietnam, Malaysia
🏆 Awards & Recognition
Recognitions
Safety Awards Mention:
Achieved 4-star frontal crash test ratings from NHTSA for the 2009 model year, indicating a solid safety structure for its class.
Ratings
Fuel Economy Rating Highway Approx:
Around 33 MPG (for manual transmission, US market variations apply)
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