🏷️ Basic Information

Make:

Kia

Model:

Rondo 7 / Carens

Generation:

Third Generation (Carens RP)

Production Years:

2006-2011

Platform Code:

RP

👋 Introduction

Vehicle Segment:

Compact MPV (Multi-Purpose Vehicle) / Crossover

Target Audience:

Families seeking practical, versatile, and affordable transportation.

Key Competitors 2006-2011:

Ford Focus MPV (C-Max), Opel/Vauxhall Zafira, Renault Scénic, Volkswagen Touran, Citroën C4 Picasso, Toyota Verso.

Seating Configuration:

Available as a 5-seater or a 7-seater, emphasizing practicality and family use.

Versatility:

Foldable and sliding rear seats offer flexible cargo and passenger configurations.

Value Proposition:

Generally offered competitive pricing and a good feature set for its class.

📋 Manual Details

Manual Type:

Workshop Service Repair Manual

Language:

English

Format:

Digital (likely PDF, assumed based on common industry practice for workshop manuals)

Primary Coverage Focus:

Mechanical and electrical systems, diagnostics, and repair procedures.

Additional Coverage:

Bodywork, chassis, and general maintenance.

Estimated Page Count:

High volume, likely exceeding 1500 pages considering the scope of workshop manuals.

📖 Manual Coverage

Engine Mechanical:

Engine assembly, cylinder head, valve train, crankshaft, pistons, connecting rods, lubrication system, cooling system, fuel system, intake and exhaust systems.

Engine Management:

Engine Control Unit (ECU) diagnostics, sensors, actuators, ignition system, emission control systems.

Transmission Manual:

Clutch system, gearbox assembly, gear shift mechanism, drive shafts, final drive (for M6GF2 and M5GF1).

Transmission Automatic:

Transmission control module, hydraulic system, torque converter, planetary gear sets, valve body, solenoids, cooling system (for F4A51-3, F4A42).

Braking System:

Brake system layout, hydraulic components (master cylinder, calipers, lines), disc and drum brake mechanisms, Anti-lock Braking System (ABS) components and diagnostics, parking brake.

Suspension Steering:

Front and rear suspension components (struts, shocks, control arms, springs), steering gear, power steering system, alignment specifications.

Electrical System:

Battery, charging system (alternator), starting system (starter motor), lighting system, instrument cluster, power windows, central locking, wipers and washers, horn.

Body And Chassis:

Body panels, doors, glass, bumpers, interior trim, underbody components, frame structure.

Heating Ventilation Air Conditioning HVAC:

HVAC system components, refrigerant circuits, climate control diagnostics.

Safety Systems:

Airbag system components and diagnostics, seatbelt mechanisms.

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement.

Diagnostic Troubleshooting:

Step-by-step diagnostic procedures for common issues, fault code interpretation, wiring diagrams, component testing.

Major Component Repair:

Engine overhaul, cylinder head removal and installation, transmission overhaul and replacement, brake caliper and rotor replacement, suspension component replacement.

Component Replacement:

Alternator, starter motor, water pump, fuel pump, radiator, clutch assembly, CV joints, catalytic converter.

Electrical Component Diagnosis And Repair:

Testing and replacement of sensors, actuators, relays, fuses, lighting components, power accessories.

Bodywork Repair:

Panel alignment, door adjustment, bumper repair, trim installation.

Wheel Alignment And Tire Service:

Alignment specifications and procedures, wheel balancing.

Airbag System Service:

Safe handling of airbag components, diagnostic procedures for SRS system faults.

Diagnostic Capability:

Advanced, with detailed diagnostic flowcharts and component testing procedures.

Repair Complexity:

Covers everything from basic maintenance to complete engine and transmission rebuilds.

Wiring Diagrams:

Comprehensive, color-coded wiring diagrams for all electrical systems.

Torque Specifications:

Detailed torque specifications for all fasteners critical to engine, chassis, and driveline components.

Tolerances And Clearances:

Precise specifications for critical component clearances during rebuilds.

📊 Manual Specifications

Digital Format:

Likely PDF, often optimized for searchability and readability.

Digital Quality:

High resolution for clear diagrams and text. Typically vector graphics for schematics.

Physical Format Assumption:

If printed, typically a durable comb or coil binding for ease of use in a workshop environment.

Physical Format Assumption:

If printed, durable, possibly coated paper to withstand workshop conditions.

⚙️ Engine Specifications

Engine Code:

D4EA

Engine Type:

Inline 4-cylinder, Turbocharged Diesel

Displacement:

2.0 Liters (1991 cc)

Bore X Stroke:

83.0 mm x 92.0 mm (typical for this engine family)

Compression Ratio:

17.3:1 (typical for D4EA)

Valve Train:

DOHC, 16 Valves (4 valves per cylinder)

Fuel System:

Common Rail Direct Injection (CRDi) with turbocharger

Horsepower Approximate:

115-140 PS (85-103 kW) depending on specific tune and market.

Torque Approximate:

235-290 Nm (173-214 lb-ft) depending on specific tune and market.

Fuel Type:

Diesel

Emissions Standard:

Euro IV (typical for this period)

🔧 Transmission

Manual Option 1:

M6GF2 (6-speed Manual)

Manual Option 2:

M5GF1 (5-speed Manual)

Automatic Option 1:

F4A51-3 (4-speed Automatic)

Automatic Option 2:

F4A42 (4-speed Automatic)

Clutch Type:

Hydraulically operated, single dry plate clutch (for manual transmissions).

Transmission Fluid Manual:

GL-4 SAE 75W-90 (or equivalent, consult manual for exact specification and change intervals).

Transmission Fluid Automatic:

SP-III or SP-IV (Kia genuine ATF, or compatible aftermarket fluid, consult manual for exact specification and change intervals).

📐 Dimensions

Length:

Approx. 4525 mm (depending on market variant)

Width:

Approx. 1790 mm

Height:

Approx. 1645 mm

Wheelbase:

Approx. 2720 mm

Curb Weight:

Approx. 1500-1650 kg (depending on transmission and trim)

Gross Vehicle Weight:

Varies by configuration, typically around 2100-2250 kg

Cargo Volume Seats Up:

Approx. 167 liters (7-seater configuration)

Cargo Volume Seats Folded:

Can exceed 1500 liters with rear seats folded.

🛡️ Safety Features

Euro Ncap Rating:

Generally achieved 4 or 5 stars in Euro NCAP for this generation, specific tests vary by year and market.

ABS:

Standard Anti-lock Braking System

Ebs:

Electronic Brake-force Distribution (EBD) often included with ABS.

Esp:

Electronic Stability Program (ESP) / Stability Control available on higher trims or later models.

Airbags:

Front airbags for driver and passenger, side airbags, and curtain airbags typically available.

Seatbelts:

Pre-tensioned seatbelts with load limiters, ISOFIX child seat anchors.

💡 Technology Features

Head Unit:

Basic AM/FM radio with CD player and auxiliary input were standard. Higher trims offered optional navigation systems and premium audio.

Connectivity:

Auxiliary input jack standard. Bluetooth connectivity for hands-free calling and audio streaming was an option on higher trims or added later.

Cruise Control:

Available on most models, particularly those with automatic transmissions.

Parking Sensors:

Optional rear parking sensors were available on some models.

🔧 Maintenance

Interval Diesel:

Every 15,000 km or 12 months, whichever comes first. (Consult manual for exact recommendation based on operating conditions and specific oil used).

Interval:

Replace with every oil change.

Interval:

Inspect every 15,000 km, replace every 30,000 km or as needed based on driving conditions.

Interval Diesel:

Replace every 30,000 km (or consult manual for specific diesel filter replacement schedule).

Interval:

Initial replacement at 105,000 km, then every 45,000 km or 24 months thereafter (typical for ethylene glycol coolant, consult manual for exact type and interval).

Engine Oil Type:

API CF or CH-4, ACEA B4, SAE 5W-30 or 5W-40 synthetic diesel engine oil. (Consult manual for precise specification).

Coolant Type:

Ethylene Glycol based coolant (typically blue or green) mixed with distilled water in a 50/50 ratio.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Diesel Particulate Filter Dpf Clogging:

Can occur if the vehicle is primarily used for short trips, preventing passive regeneration. Manual regen procedures or professional cleaning may be required.

Glow Plug Failure:

Common on diesel engines, especially in colder climates, leading to hard starting. The manual will detail diagnostic procedures for glow plugs and the relay.

Turbocharger Issues:

Wear and tear can lead to loss of power or oil consumption. Proper maintenance, including timely oil changes and avoiding prolonged idling after hard driving, is crucial.

Automatic Transmission Harsh Shifting:

Can sometimes be related to low or dirty transmission fluid, or issues with the transmission control module. Regular fluid changes are vital.

E Grille Sensors:

Sensors related to exhaust gas recirculation (EGR) and other emission control systems can become fouled or fail over time, affecting engine performance and emissions.

📚 Vehicle History

Kia Motors Corporation:

South Korean automaker, founded in 1944, known for its value-oriented and increasingly stylish vehicles.

Carens Lineage:

The Carens nameplate has been in production since 1999, evolving through multiple generations. The Rondo 7 is a market-specific designation, particularly in North America, for the third generation of the Carens.

Third Generation Launch:

The third generation (RP) was launched globally starting in 2006, offering a more modern design and improved practicality over its predecessors.

Manufacturing Locations:

Primarily produced in South Korea (Hwasung Plant), with potential for assembly in other global locations depending on market demand.

🏆 Awards & Recognition

IIHS Top Safety Pick:

While specific model year awards vary, the Carens/Rondo generally performed well in safety tests for its class during its production run, contributing to a positive safety perception.

Consumer Reports Ratings:

Ratings varied by model year and specific metrics. The manual would assist in addressing common reliability concerns identified in consumer reviews.