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Kia Rondo 2008 Factory Service Repair Manual

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Basic Information Identification Make: Kia Model: Rondo Year: 2008 Market: North America (and other regions where sold) Codes Chassis Code: UN (for North American models) Engine Code Primary: G4KC (2.4L)...
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Taper: Car
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UGS: 71004
Mots clés: 2008 Car Cars Kia Misc Rondo
Kia Rondo 2008 Factory Service Repair Manual
Basic Information
Identification
Make: Kia
Model: Rondo
Year: 2008
Market: North America (and other regions where sold)
Codes
Chassis Code: UN (for North American models)
Engine Code Primary: G4KC (2.4L)
Engine Code Optional: G6CU (2.7L V6)
Introduction
Market Position
Segment: Compact MPV (Multi-Purpose Vehicle) / Crossover
Positioning: Versatile and practical family vehicle offering car-like driving dynamics with SUV-like practicality and seating flexibility.
Competitive Analysis
Competitors: Dodge Caliber, Ford Focus Wagon, Mazda5, Toyota Matrix/Corolla Verso (where applicable).
Key Features
Seating: Available in 5-seat and 7-seat configurations, offering flexible cargo and passenger arrangements.
Versatility: Fold-flat second and third-row seats for maximizing cargo space.
Manual Details
Coverage Areas
Coverage: Complete factory service and repair procedures for all systems and components.
Page Count
Page Count: Hundreds (estimated 1500-2500+ pages typical for full factory manuals)
Manual Type
Manual Type: Factory Service Repair Manual
Language
Language: English
Format
Format: PDF (Downloadable)
Manual Coverage
Systems Covered
Engine: 2.4L (G4KC), 2.7L V6 (G6CU) - Diagnosis, repair, overhaul, specifications.
Transmission: 4-speed Automatic (F4A42/F4A51 family) - Diagnosis, repair, overhaul, fluid specs, capacities.
Drivetrain: Front-Wheel Drive (FWD) - Axles, CV joints, differential, hub bearings.
Suspension: Front McPherson strut, rear independent multi-link - Springs, shocks, control arms, anti-roll bars, alignment.
Steering: Power assisted rack and pinion - Components, diagnosis, fluid, repair.
Brakes: Front vented discs, rear solid discs - ABS, EBD, brake lines, calipers, master cylinder, pads, rotors, parking brake.
Electrical: Charging system, starting system, ignition system, lighting, power accessories, wiring diagrams.
HVAC: Air conditioning, heating, ventilation system components, refrigerant, operation, diagnosis.
Body: Exterior body panels, doors, hood, tailgate, interior trim, seats, glass, mirrors, structural components.
Safety Systems: Airbags, seat belts, SRS system, ISOFIX mounting points.
Procedures Included
Maintenance: Oil changes, filter replacements, fluid checks/changes, spark plug replacement, belt inspections/replacement.
Diagnostics: Troubleshooting guides, DTC (Diagnostic Trouble Code) interpretation and resolution, circuit testing.
Repair: Component removal, installation, and overhaul for all major systems.
Adjustment: Wheel alignment, brake adjustments, clutch adjustments (if applicable, though likely automatic only).
Specifications: Torque specifications for all fasteners, clearances, tolerances, fluid capacities, electrical specifications.
Wiring Diagrams: Detailed electrical system wiring diagrams for all circuits.
Technical Depth
Depth: Comprehensive, from basic routine maintenance to complete engine and transmission rebuilds and advanced electrical diagnostics.
Manual Specifications
File Format
File Format: PDF
Print Quality
Print Quality: High-resolution scans, suitable for printing individual pages or the entire manual.
Binding Type
Binding Type: N/A (Digital Download)
Paper Type
Paper Type: N/A (Digital Download)
Searchability
Searchability: Typically searchable text within the PDF for quick information retrieval.
Engine Specifications
Primary Engine
Engine Type: Inline-4 Cylinder
Displacement: 2.4 Liters (2359 cc)
Bore X Stroke: 86.7 mm x 97.0 mm
Compression Ratio: 9.4:1
Horsepower: 162 hp @ 6000 rpm
Torque: 160 lb-ft @ 4000 rpm
Fuel Delivery: Electronic Fuel Injection (MPI)
Valvetrain: DOHC, 16 Valves
Block Material: Aluminum Alloy
Head Material: Aluminum Alloy
Timing Drive: Timing Belt (check manual for specific replacement interval)
Optional Engine
Engine Type: V6
Displacement: 2.7 Liters (2656 cc)
Horsepower: 185 hp @ 6000 rpm
Torque: 178 lb-ft @ 4500 rpm
Fuel Delivery: Electronic Fuel Injection (MPI)
Valvetrain: DOHC, 24 Valves
Fuel System
Fuel Type: Unleaded Gasoline
Octane Rating: 87 Octane Recommended (check manual for specific requirement)
Transmission
Standard
Transmission Type: 4-Speed Automatic
Transmission Model: F4A42 / F4A51 family
Drive Wheels: Front-Wheel Drive (FWD)
Features
Shift Modes: Sportmatic (manual shifting capability)
Dimensions
Exterior
Length: 174.0 inches (4420 mm)
Width: 69.9 inches (1775 mm)
Height: 64.2 inches (1630 mm)
Wheelbase: 104.7 inches (2660 mm)
Ground Clearance: Approx. 6.2 inches (158 mm)
Interior
Passenger Volume: Approx. 100.3 cu ft (97.7 cu ft for 7-seater)
Cargo
Cargo Volume Behind 1St Row: Approx. 60.7 cu ft (7-seater)
Cargo Volume Behind 2Nd Row: Approx. 31.1 cu ft (7-seater)
Cargo Volume Behind 3Rd Row: Approx. 13.4 cu ft (7-seater)
Weights
Curb Weight Min: Approx. 3200 lbs (1451 kg) for 2.4L
Curb Weight Max: Approx. 3450 lbs (1565 kg) for 2.7L V6
Gross Vehicle Weight Rating Gvwr: Refer to vehicle's VIN plate or owner's manual for exact specification.
Towing Capacity: Not officially rated for towing in most markets; check local regulations and manual for guidance.
Safety Features
Ratings
NHTSA Frontal Crash Test Driver: 4-Star (2008 Model Year)
NHTSA Frontal Crash Test Passenger: 4-Star (2008 Model Year)
NHTSA Side Crash Test Front Seat: 5-Star (2008 Model Year)
NHTSA Side Crash Test Rear Seat: 5-Star (2008 Model Year)
NHTSA Rollover Resistance: 4-Star (2008 Model Year)
Active Features
ABS: Standard Anti-lock Braking System
Ebd: Standard Electronic Brake-force Distribution
Esc: Available Electronic Stability Control (may be standard on higher trims/later production)
Traction Control: Standard Traction Control System (TCS)
Passive Features
Airbags: Front driver and passenger airbags, front side-impact airbags, side-curtain airbags (available or standard depending on trim).
Seatbelts: 3-point seat belts with pretensioners and load limiters for front seats, 3-point seat belts for all rear seating positions.
Child Seat Anchors: ISOFIX/LATCH child seat anchors in rear seating positions.
Technology Features
Infotainment
Audio System: Standard AM/FM/CD player with auxiliary input. Upgraded systems with MP3 playback and premium speaker options available.
Navigation: Optional factory navigation system available on higher trim levels.
Driver Assistance
Cruise Control: Standard cruise control.
Parking Sensors: Optional rear parking assist sensors.
Connectivity
Bluetooth: Available Bluetooth hands-free connectivity on some trims.
Usb Port: Not typically standard for this model year.
Maintenance
Service Intervals
Engine Oil Change: Every 5,000-7,500 miles (8,000-12,000 km) or 6 months, whichever comes first (refer to manual for specific oil type and interval).
Engine Air Filter: Inspect every 15,000 miles (24,000 km), replace as needed.
Cabin Air Filter: Inspect every 15,000 miles (24,000 km), replace as needed.
Transmission Fluid Change: Every 60,000 miles (96,000 km) or 4 years (recommended, check manual for specific fluid type and procedure).
Spark Plugs: Iridium spark plugs typically rated for 100,000 miles (160,000 km) replacement.
Timing Belt: Critical component; typically 60,000-100,000 miles (96,000-160,000 km) or 5-7 years. Consult manual for exact interval and recommended replacement kit (including tensioner, idlers).
Fluid Specifications
Engine Oil: SAE 5W-20 or 5W-30 API SM (or later) certified synthetic or semi-synthetic oil. Capacity: 4.2 U.S. quarts (4.0L) for 2.4L, 4.5 U.S. quarts (4.3L) for 2.7L V6 (with filter change).
Transmission Fluid: ATF SP-III (or equivalent DEXRON-III/MERCON compatible fluid). Capacity: Approx. 3.0-3.7 U.S. quarts (2.8-3.5L) for dry fill, higher for overhaul.
Coolant: Kia Coolant Long Life Antifreeze (Orange) or equivalent HOAT (Hybrid Organic Acid Technology) coolant. Mixture: 50/50 with distilled water. Capacity: Approx. 7.7 U.S. quarts (7.3L).
Brake Fluid: DOT 3 or DOT 4 brake fluid.
Power Steering Fluid: Kia Genuine Power Steering Fluid or DEXRON-III MERCON equivalent.
Known Issues
Engine Timing Belt: Potential for premature wear or failure if not replaced at recommended intervals, leading to catastrophic engine damage (interference engine design).
Transmission: Occasional reports of rough shifting or delayed engagement, often resolvable with fluid service or solenoid replacement.
Suspension: Wear in control arm bushings, ball joints, and sway bar links can lead to knocking noises and alignment issues, especially at higher mileage.
HVAC: Blend door actuator failure leading to temperature control issues; AC compressor leaks.
Rear Wiper: Motor failure on rear tailgate wiper.
Vehicle History
Brand Heritage
Brand: Kia Motors Corporation, a South Korean automobile manufacturer with a history dating back to 1944.
Model Evolution
Generation: First Generation (2006-2011, also known as Kia Carens in some markets).
Introduction Year: Introduced globally in 2006 for the 2007 model year, with the 2008 model representing an early phase of this generation.
Design Philosophy: Aimed to blend the practicality of a minivan with the maneuverability and style of a car.
Production
Manufacturing Locations: Primarily manufactured at Kia's Gwangmyeong plant in South Korea.
Awards & Recognition
Recognitions
IIHS Top Safety Pick: Not typically awarded 'Top Safety Pick' designation by IIHS for this specific model year and configuration, but received good ratings in specific crash tests.
Ratings
Consumer Reports Reliability: Varies by year and specific component; general reliability is considered average to slightly below average by some consumer reporting agencies. The service manual is crucial for addressing potential wear items.
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