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KIA RONDO 2.7L 2007 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Rondo Year: 2007 Engine Variant: 2.7L V6 Codes Vin Prefix: 5K 👋 Introduction Market Position Market Position: The Kia Rondo (also known as...
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Mots clés: 2007 Car Cars Kia Misc RONDO
KIA RONDO 2.7L 2007 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Rondo
Year:
2007
Engine Variant:
2.7L V6
Codes
Vin Prefix:
5K
👋 Introduction
Market Position
Market Position:
The Kia Rondo (also known as the Carens in some markets) was positioned as a versatile compact minivan or MPV (Multi-Purpose Vehicle), offering practicality, spaciousness, and a car-like driving experience. It appealed to families and individuals seeking a flexible vehicle for everyday use and light hauling.
Competitive Analysis
Competitive Analysis:
Competed against vehicles like the Mazda5, Toyota Matrix/Corolla Verso, and potentially smaller minivans or larger hatchbacks. Its key selling points were its unique styling for an MPV, flexible seating arrangements, and competitive pricing.
Key Features
Key Features:
For the 2007 model year, the Rondo offered available third-row seating, a comfortable ride, and a practical interior layout. The 2.7L V6 engine provided adequate power for its class.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine Mechanical, Engine Control System (MPI), Fuel System, Exhaust System, Cooling System, Lubrication System, Ignition System, Starting System, Charging System, Clutch System, Manual Transmission, Automatic Transmission, Drive Shafts, Axles, Suspension System (Front and Rear), Steering System, Brake System (Front and Rear), ABS System, Body Electrical System, HVAC System, SRS Airbag System, Interior Trim, Exterior Trim, Body Panels, Fuses and Relays, Wiring Diagrams, Diagnostic Trouble Codes (DTCs), Troubleshooting Guides, Maintenance Procedures, Lubricant and Fluid Specifications, Torque Specifications.
Page Count
Page Count:
Estimated 1500+ pages (typical for a comprehensive factory-level manual)
Manual Type
Manual Type:
Full Service and Repair Manual (Factory-level)
Language
Language:
English
Format
Format:
Digital (likely PDF, potentially with searchable text and interactive diagrams)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed disassembly, inspection, and reassembly of engine components including cylinder head, block, crankshaft, connecting rods, pistons, camshafts, timing system. Includes overhaul procedures and specifications.
Engine Control System:
Covers the Engine Control Module (ECM) functions, sensor inputs (MAP, MAF, O2, TPS, Crank/Cam position), actuator outputs (injectors, ignition coils, throttle body), and diagnostic strategies. Includes wiring diagrams for the ECM.
Fuel System:
Information on fuel pump, fuel injectors, fuel pressure regulator, fuel filter replacement, fuel tank service, and evaporative emission control (EVAP) system.
Exhaust System:
Details on exhaust manifold, catalytic converter, mufflers, pipes, and oxygen sensors. Includes replacement procedures and torque specifications.
Cooling System:
Covers radiator, water pump, thermostat, hoses, coolant reservoir, and cooling fan operation. Includes coolant specifications and bleeding procedures.
Lubrication System:
Details on oil pump, oil filter, oil pan, oil passages, and oil specifications. Includes oil change procedures and capacity.
Ignition System:
Information on spark plugs, ignition coils, and ignition timing. Includes replacement procedures and torque specifications.
Starting System:
Covers starter motor, starter solenoid, and battery testing. Includes troubleshooting for starting issues.
Charging System:
Details on alternator, voltage regulator, and battery charging tests. Includes troubleshooting for charging system faults.
Clutch System:
For manual transmission models: clutch disc, pressure plate, release bearing, and clutch hydraulic system service.
Automatic Transmission:
Covers automatic transmission operation, fluid checks and changes, filter replacement, internal component diagnostics, and potential electronic control unit (TCU) interactions. Includes shift solenoid testing and torque converter information.
Suspension System Front:
Details on MacPherson struts, control arms, ball joints, sway bar, steering knuckles, and wheel bearings. Includes alignment specifications and component replacement procedures.
Suspension System Rear:
Information on trailing arms, coil springs, shock absorbers, and bushings. Includes rear suspension alignment and component replacement.
Steering System:
Covers power steering pump, steering rack, tie rods, and power steering fluid. Includes troubleshooting for steering stiffness or noise.
Brake System Front Rear:
Details on disc brake components (calipers, rotors, pads), hydraulic system (master cylinder, brake lines, fluid), parking brake, and drum brake components (if applicable to rear). Includes bleeding procedures and rotor/pad replacement.
ABS System:
Covers ABS control module, wheel speed sensors, hydraulic modulator unit, and ABS warning light diagnosis. Includes troubleshooting and component testing procedures.
Body Electrical System:
Information on lighting, wipers, power windows, power locks, mirrors, horns, and interior accessories. Includes fuse box diagrams and switch testing.
HVAC System:
Covers air conditioning system (compressor, condenser, evaporator, refrigerant), heating system (heater core, blower motor), climate control unit, and cabin air filter replacement. Includes diagnostic procedures for cooling/heating issues.
Srs Airbag System:
Details on airbag modules, impact sensors, seatbelt pretensioners, and the SRS warning light. Emphasizes safety precautions during service and diagnostic procedures.
Interior Exterior Trim:
Guides for removing and reinstalling interior panels (door panels, dashboard components, headliner) and exterior trim pieces (bumpers, grille, moldings). Includes fastener locations and clip types.
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle systems, including power distribution, component connections, and ground points. Crucial for electrical troubleshooting.
Procedures Included
Maintenance Procedures:
Detailed step-by-step instructions for routine maintenance tasks such as oil changes, filter replacements, fluid checks and top-offs, brake pad/rotor replacement, spark plug replacement, and tire rotations.
Troubleshooting Guides:
Systematic diagnostic approaches for identifying and resolving common and uncommon vehicle problems, often presented in a flow-chart format based on symptoms.
Repair Procedures:
In-depth instructions for dismantling, repairing, and reassembling major vehicle components, including engine rebuilds, transmission overhauls, suspension component replacement, and body panel repairs.
Diagnostic Procedures:
Steps for using diagnostic tools (OBD-II scanner) to retrieve trouble codes, interpret sensor data, and perform system checks. Includes procedures for specific component testing.
Installation Replacement:
Instructions for replacing worn or damaged parts with new ones, from minor components like bulbs and belts to major assemblies like engines and transmissions.
Technical Depth
Technical Depth:
Comprehensive, covering everything from basic fluid changes and filter replacements to advanced engine diagnostics, transmission rebuilding, and complex electrical system troubleshooting. Suitable for professional technicians and advanced DIYers.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format), typically optimized for digital viewing and printing.
Print Quality
Print Quality:
High-resolution, suitable for clear reproduction of diagrams, illustrations, and text. Often includes color diagrams where applicable.
Binding Type
Binding Type:
Digital format (no physical binding, but printability is implied).
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V6, SOHC (Single Overhead Camshaft)
Engine Displacement:
2.7 Liters (2656 cc)
Bore X Stroke:
86.8 mm x 75.0 mm (approximate)
Compression Ratio:
9.8:1 (approximate)
Performance
Horsepower Hp:
185 hp @ 6000 rpm (estimated, may vary slightly by region)
Torque Lb Ft:
179 lb-ft @ 4500 rpm (estimated, may vary slightly by region)
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline, 87 octane (minimum)
Fuel Tank Capacity:
15.1 gallons (57 Liters)
Other
Engine Code:
G6CU (typical for this engine)
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic Transmission (4-Speed Sportmatic Automatic)
Optional
Optional Transmission:
No manual transmission option typically offered for the 2.7L V6 in 2007.
Features
Transmission Features:
Sportmatic shifting (allows manual selection of gears), electronically controlled with overdrive.
Fluid Specifications
Transmission Fluid Type:
Kia SPIII ATF (Automatic Transmission Fluid) or equivalent.
Fluid Capacities
Transmission Fluid Capacity:
Approximately 7.6 quarts (7.2 Liters) for a dry fill, 3.0 quarts (2.8 Liters) for a fluid and filter change.
📐 Dimensions
Exterior
Wheelbase:
104.7 inches (2659 mm)
Overall Length:
174.0 inches (4420 mm)
Overall Width:
71.0 inches (1803 mm)
Overall Height:
64.6 inches (1641 mm)
Ground Clearance:
Approximately 6.0 inches (152 mm)
Cargo
Cargo Volume Behind 3Rd Row:
Approximately 10.4 cubic feet (294 Liters)
Cargo Volume Behind 2Nd Row:
Approximately 38.3 cubic feet (1085 Liters)
Cargo Volume Behind 1St Row:
Approximately 67.3 cubic feet (1905 Liters) (with 2nd and 3rd rows folded)
Weights
Curb Weight:
Approximately 3516 - 3759 lbs (1595 - 1705 kg), depending on configuration.
Gross Vehicle Weight Rating Gvw:
Approximately 4718 lbs (2140 kg)
Wheels Tires
Wheelbase Bolt Pattern:
5 x 114.3 mm (5 x 4.5 inches)
Standard Tire Size:
215/60R16 or 225/55R17 (depending on trim level)
Standard Wheel Size:
16 or 17 inch alloy wheels
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Rating:
5-star driver, 4-star passenger (typical for 2007 models in frontal impact)
NHTSA Side Impact Rating:
4-star front, 5-star rear (typical for 2007 models in side impact)
IIHS Top Safety Pick:
Likely not awarded Top Safety Pick designation as the award program evolved.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Electronic Stability Control (ESC), Traction Control System (TCS).
Passive Features
Passive Safety Features:
Front dual-stage airbags, front side-impact airbags, side curtain airbags (optional or standard on higher trims), active front head restraints, three-point seatbelts in all rows, LATCH child seat anchors.
💡 Technology Features
Infotainment
Infotainment System:
Base models featured a standard AM/FM/CD audio system. Higher trims may have offered a 6-disc CD changer, MP3 playback capability, and auxiliary audio input. Satellite radio may have been an option.
Driver Assistance
Driver Assistance Features:
Standard safety features like ABS, ESC, and TCS are the primary driver assistance technologies. Cruise control is standard on most trims.
Connectivity
Connectivity Features:
Auxiliary audio input jack for portable music players. Bluetooth connectivity was not common or standard on this model year.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first. (Recommended severe service interval: 3,000 miles or 3 months).
Air Filter Replacement:
Every 30,000 miles (48,000 km) or 24 months.
Cabin Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months.
Spark Plug Replacement:
Every 100,000 miles (160,000 km) (if using platinum or iridium plugs, as typically equipped).
Transmission Fluid Change:
Every 60,000 miles (96,000 km) or 48 months, or under severe driving conditions (towing, frequent short trips, stop-and-go traffic).
Coolant Replacement:
Initial replacement at 100,000 miles (160,000 km) or 5 years, then every 50,000 miles (80,000 km) or 24 months thereafter.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 Synthetic Blend or Full Synthetic API SM/SN certified oil. (Check owner's manual for specific grade and ILSAC rating).
Engine Oil Capacity:
Approximately 4.5 - 4.8 US quarts (4.3 - 4.5 Liters) with filter change.
Brake Fluid Type:
SAE J1703 or DOT 3 brake fluid.
Power Steering Fluid Type:
Kia Genuine Power Steering Fluid or equivalent ATF Dexron III.
Coolant Type:
Ethylene glycol-based coolant (orange or pink color, compatible with Asian vehicles). Do NOT mix coolant types.
Known Issues
Known Issues:
Potential issues may include minor oil leaks from valve cover gaskets or oil pan seals, occasional issues with HVAC blower motors, and premature wear of suspension components (bushings, ball joints) in higher mileage vehicles. The automatic transmission can be sensitive to fluid condition and maintenance. Engine mounts can also wear over time.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Kia, a South Korean automotive manufacturer, has a history dating back to 1944, initially as a manufacturer of steel tubing and bicycles. They entered the automotive market in the late 1960s and have since grown into a global player known for offering value-oriented vehicles with improving quality and design.
Model Evolution
Model Evolution:
The Kia Rondo is the North American name for the second generation of the Kia Carens. The Carens nameplate has been in production globally since 1999. The second generation Carens (RC) was produced from 2004 to 2013, with the North American Rondo being a key variant. This generation marked a shift towards a more stylish and car-like appearance compared to earlier, more utilitarian designs.
Production
Production Years Global:
Kia Carens: 1999–2002 (First Generation), 2004–2013 (Second Generation). Kia Rondo: 2007–2009 (North America).
Manufacturing Locations:
Primarily manufactured in South Korea (Donghee Plant, Hwasung).
🏆 Awards & Recognition
Recognitions
Recognitions:
While specific awards for the 2007 Rondo are not prominently documented, Kia as a brand received increasing recognition for its product quality and design improvements in the mid-2000s. The Rondo was generally well-received for its practicality and value proposition in the MPV segment.
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