Kia Rondo Workfull 2008 Service Repair Workshop Manual Pdf

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🏷️ Basic Information Identification Make: Kia Model: Rondo Year: 2008 Trim Level Variants: Workfull (Implies commercial/utility focus, though Rondo is typically a passenger MPV; manual likely covers standard trims as...

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Taper: Car

Distributeur:

UGS: 507144

Mots clés: 2008 Car Cars Kia Misc Rondo

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Model:

Rondo

Year:

Trim Level Variants:

Workfull (Implies commercial/utility focus, though Rondo is typically a passenger MPV; manual likely covers standard trims as well)

Codes

Chassis Code:

UN (First Generation Rondo)

👋 Introduction

Market Position

Market Segment:

Compact MPV (Multi-Purpose Vehicle) / Crossover MPV, offering practicality and passenger-carrying ability in a smaller footprint than traditional minivans.

Competitive Analysis

Competitors 2008:

Dodge Caliber, Ford Focus Wagon, Mazda5, Toyota Matrix, Volkswagen Golf Wagon.

Key Features Vehicle

Versatility:

Designed as a flexible people carrier with a focus on interior space utilization and adaptable seating configurations.

Key Features Manual

Value Proposition:

Provides essential factory-level repair information, enabling owners and technicians to maintain and repair the vehicle effectively and cost-efficiently.

📋 Manual Details

Coverage Areas

Coverage Scope:

Comprehensive service, repair, and workshop information for the 2008 Kia Rondo.

Page Count

Estimated Page Count:

1500+

Manual Type

Manual Type:

Factory Service Manual / Workshop Manual

Language

Language:

English

Format

Format:

Digital (PDF Download)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing system, lubrication system, cooling system.

Engine Management:

Fuel injection, ignition system, emission control, ECU diagnostics, sensors, actuators.

Transmission Manual:

Manual transmission (if applicable), clutch, gear selection, maintenance, repair.

Transmission Automatic:

Automatic transmission (likely includes information on the likely 4-speed or 5-speed automatic), torque converter, valve body, planetary gears, electronic controls, maintenance, repair.

Drivetrain:

Front-wheel drive, drive shafts, CV joints, differential, axles.

Suspension:

Front suspension (McPherson strut), rear suspension (multi-link), shock absorbers, springs, control arms, bushings, alignment specifications.

Steering:

Power steering system (hydraulic or electric), steering column, steering gear, tie rods, power steering fluid.

Brakes:

Front and rear brakes (likely disc front, disc or drum rear), ABS system, brake fluid, master cylinder, calipers, rotors, pads, parking brake.

Electrical System:

Battery, charging system (alternator), starting system (starter), lighting system, horn, wipers, power windows, door locks, power mirrors.

Body Exterior:

Body panels, doors, hood, trunk, bumpers, glass, seals, trim, paint codes, body repair procedures.

Body Interior:

Seats, dashboard, instrument panel, HVAC controls, door panels, headliner, carpets, safety restraints (airbags, seatbelts).

HVAC:

Heating, ventilation, and air conditioning system components, refrigerant handling, blower motor, compressor, condenser, evaporator, controls.

Chassis Electrical:

Instrument cluster, warning lights, diagnostic connectors (OBD-II), body control module (BCM).

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, tire rotations, spark plug replacement, belt inspections.

Engine Repair:

Engine overhaul, cylinder head gasket replacement, timing belt/chain replacement, piston ring replacement, bearing replacement.

Transmission Repair:

Automatic transmission fluid and filter replacement, internal transmission component repair, clutch replacement (manual).

Brake System Repair:

Brake pad and rotor replacement, brake fluid bleeding, caliper and master cylinder repair, ABS component diagnosis and replacement.

Suspension And Steering Repair:

Component replacement (shocks, struts, ball joints, tie rods), power steering pump replacement, steering rack overhaul.

Electrical Diagnostics:

Troubleshooting electrical faults using wiring diagrams, component testing, battery and charging system diagnosis.

HVAC System Service:

Refrigerant recharge, compressor replacement, leak detection, blower motor replacement.

Bodywork And Collision Repair:

Panel replacement, dent repair, glass replacement, alignment adjustments.

Troubleshooting Guides:

Systematic diagnostic procedures for common and uncommon faults, symptom-based troubleshooting.

Wiring Diagrams:

Detailed electrical schematics for all vehicle systems.

Technical Depth

Depth:

Comprehensive, covering everything from basic maintenance to in-depth component overhaul and diagnostics. Suitable for professional technicians and advanced DIY enthusiasts.

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Quality:

High-resolution, printable pages with clear diagrams and text.

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Searchability

Searchability:

Searchable text for quick information retrieval.

Licensing

Licensing:

Lifetime access, no expiry dates.

⚙️ Engine Specifications

Primary Engine

Engine Code And Type:

G4GC / G4KA (2.0L DOHC MPI Inline-4 Cylinder)

Performance

Horsepower:

Approximately 140-142 hp @ 6000 rpm (market dependent)

Torque:

Approximately 130-135 lb-ft @ 4500 rpm (market dependent)

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type

Fuel Type:

Unleaded Gasoline (87 Octane recommended)

Emissions

Emission Control:

Catalytic converter, Oxygen sensors, EGR system (market dependent).

Cooling System

Coolant Type:

Ethylene Glycol based coolant (e.g., Asian Red/Pink type)

Lubrication

Oil Type And Viscosity:

API SM or higher, SAE 5W-30 (refer to manual for exact specification based on climate)

Maintenance

Timing Belt Or Chain:

Timing Chain (for the 2.0L engine, generally more durable and less maintenance intensive than a belt).

🔧 Transmission

Standard

Transmission Type Standard:

5-Speed Manual Transmission

Optional

Transmission Type Optional:

4-Speed Automatic Transmission (H-Matic)

Features Automatic

Automatic Transmission Modes:

Likely includes 'Drive', '2', '1', and possibly a 'Snow' or 'Sport' mode depending on market.

Fluid Specifications

Automatic Transmission Fluid:

Kia Genuine ATF or equivalent DEXRON III/VI type fluid (check manual for exact specification).

Manual Transmission Fluid:

GL-4 gear oil (refer to manual for specific viscosity and API rating, typically 75W-90).

📐 Dimensions

Exterior

Length:

Approx. 4450 mm (175.2 in)

Width:

Approx. 1785 mm (70.3 in)

Height:

Approx. 1610 mm (63.4 in)

Wheelbase

Wheelbase:

Approx. 2650 mm (104.3 in)

Interior

Seating Capacity:

5 or 7 Seater configuration (depending on market and trim).

Cargo

Cargo Volume Max:

Significant cargo space with rear seats folded, typical for its class (specific figures vary).

Weights

Curb Weight:

Approx. 1400-1500 kg (3086-3307 lbs), varies with transmission and options.

🛡️ Safety Features

Ratings

NHTSA Ratings 2008:

Refer to official NHTSA/IIHS reports for specific model year ratings. Generally, Kia vehicles of this era received moderate to good ratings. (Manual will provide passive safety component details).

Active Features

Anti-lock Braking System (ABS) standard.

Electronic Stability Control:

Electronic Stability Control (ESC) / Vehicle Stability Management (VSM) likely optional or standard on higher trims.

Passive Features

Airbags:

Front airbags (driver and passenger) standard. Side curtain airbags and front side airbags likely optional or standard on higher trims.

Seatbelts:

Three-point seatbelts with pretensioners for front occupants, LATCH child seat anchors.

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM/CD player with auxiliary input. Higher trims may offer MP3 capability, satellite radio, or upgraded speaker systems.

Navigation:

Optional factory navigation system available on select trims.

Driver Assistance

Cruise Control:

Standard cruise control.

Parking Assist:

Rear parking sensors were available as an option or on higher trims.

Connectivity

Usb Port:

Unlikely to be standard; auxiliary input is more common for this era.

Bluetooth:

Optional Bluetooth hands-free connectivity available on some models.

🔧 Maintenance

Service Intervals Oil

Oil And Filter Change Interval:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first. Severe driving conditions may require shorter intervals (refer to manual).

Service Intervals Filters

Engine Air Filter Replacement:

Every 30,000 miles (48,000 km) or as needed based on inspection.

Cabin Air Filter Replacement:

Every 15,000 miles (24,000 km) or annually.

Service Intervals Brakes

Brake Fluid Change Interval:

Every 24 months or 30,000 miles (48,000 km), whichever comes first.

Service Intervals Transmission

Automatic Transmission Service Interval:

Every 60,000 miles (96,000 km) or as indicated by driving conditions. Check manual for specific guidance.

Fluid Specifications

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid (refer to manual for exact specification).

Coolant Capacity:

Approx. 7.0 Liters (7.4 Quarts) (refer to manual for precise capacity).

Power Steering Fluid:

Refer to manual, likely Dexron II/III compatible or specific Kia fluid.

Known Issues

Common Wear Items:

Brake pads/rotors, suspension components (bushings, ball joints, tie rod ends), exhaust system components, accessory drive belts.

Potential Engine Issues:

Some reports of oil consumption in higher mileage engines; regular checks are advisable. Check for recalls related to engine components.

Potential Transmission Issues:

The 4-speed automatic transmission is generally robust but can benefit from timely fluid changes to prevent wear. Check for any transmission software updates.

📚 Vehicle History

Brand Heritage

Kia Heritage Focus:

Kia, a South Korean manufacturer, has a history of producing affordable, practical, and increasingly well-engineered vehicles since its founding in 1944.

Model Evolution

Rondo Generation:

First Generation (2006-2013), based on the Kia Optima platform. Introduced as a versatile compact MPV targeting families seeking space and practicality.

Production

Manufacturing Location:

South Korea (Hwasung Plant primarily).

Market Introduction

Model Launch Year:

2006 (as Kia Carens in some markets, Rondo in others).

🏆 Awards & Recognition

Recognitions

Insurance Institute Highway Safety:

Refer to IIHS reports for specific crash test ratings for the 2008 Rondo (often rated 'Good' or 'Acceptable' in frontal/side impact tests for its class).