Kia Sorento 3.8L 2007 Workshop Service Manual for Repair

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🏷️ Basic Information Identification Make: Kia Model: Sorento Year: 2007 Engine Variant: 3.8L Codes Chassis Code: JC 👋 Introduction Market Position Vehicle Class: Mid-size SUV / Crossover Target Audience: Families,...

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UGS: 443854

Mots clés: 2007 Car Cars Kia Misc Sorento 3.8L

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Model:

Sorento

Year:

Engine Variant:

Codes

Chassis Code:

👋 Introduction

Market Position

Vehicle Class:

Mid-size SUV / Crossover

Target Audience:

Families, individuals seeking utility and comfort.

Competitive Analysis

Key Competitors 2007:

Toyota Highlander, Honda Pilot, Ford Edge, Nissan Murano, Hyundai Santa Fe.

Key Features

Seating Capacity:

Available in 5-seat or 7-seat configurations.

Drivetrain Options:

Available in Front-Wheel Drive (FWD) and All-Wheel Drive (AWD).

Platform:

Based on the Kia Optima platform, offering a more car-like ride.

📋 Manual Details

Coverage Areas

Coverage Scope:

Comprehensive Workshop Service and Repair

Page Count

Page Count:

Manual Type

Manual Type:

Workshop Service Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Full repair and overhaul procedures for the 3.8L Lambda V6 engine.

Engine Management:

Detailed diagnostics, component testing, and control strategies for the engine control unit (ECU).

Fuel System:

Fuel pump, injectors, fuel pressure, evaporative emission control system (EVAP).

Ignition System:

Spark plugs, ignition coils, timing, and diagnostic procedures.

Cooling System:

Radiator, thermostat, water pump, fan clutch, coolant specifications.

Exhaust System:

Catalytic converters, mufflers, exhaust manifold, oxygen sensors.

Transmission Automatic:

Detailed repair, overhaul, and diagnostic procedures for the 5-speed automatic transmission.

Drivetrain:

Front and rear drive shafts, differentials, CV joints, axle components.

Suspension Front:

MacPherson strut system, control arms, bushings, ball joints, sway bar.

Suspension Rear:

Independent multi-link suspension, control arms, bushings, coil springs, shock absorbers.

Steering System:

Power steering pump, rack and pinion, steering column, linkages.

Brake System:

Front and rear disc brakes, ABS, EBD, brake fluid specifications, rotor and pad replacement.

Electrical System:

Battery, charging system, starter, lighting, power windows, door locks.

Body Electrical:

Interior and exterior lighting, horn, wipers, washers, power accessories.

HVAC System:

Air conditioning, heating, climate control, blower motor, refrigerant.

Body And Frame:

Chassis structure, body panels, doors, hood, tailgate, interior trim.

Safety Systems:

Airbag system, seat belts, SRS component testing and replacement.

Procedures Included

Preventive Maintenance:

Scheduled maintenance, fluid changes, filter replacements, inspections.

Troubleshooting:

Diagnostic flowcharts, symptom-based troubleshooting guides, error code explanations.

Repair Procedures:

Step-by-step instructions for component removal, installation, and adjustment.

Overhaul:

Complete engine and transmission overhaul procedures.

Diagnosis And Testing:

Detailed testing procedures for all major electrical and mechanical components.

Wiring Diagrams:

Comprehensive electrical schematics for all vehicle systems.

Specifications And Tolerances:

All critical torque values, measurements, and clearances.

Technical Depth

Depth Of Coverage:

Extremely high; suitable for professional technicians and advanced DIY enthusiasts.

Diagnostic Tools Required:

References diagnostic scan tools (e.g., OBD-II scanner) and specialized tools.

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Quality:

High resolution, searchable text, printable pages.

Binding Type

Binding Type:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Code:

G6CU (Lambda II)

Engine Type:

Naturally Aspirated V6

Displacement:

3.8 Liters (3778 cc)

Bore X Stroke:

96.0 mm x 87.0 mm

Compression Ratio:

10.5:1

Valve Train:

DOHC, 24 Valves (4 per cylinder)

Performance

Horsepower:

262 hp @ 6000 RPM

Torque:

267 lb-ft @ 4500 RPM

Fuel System

Fuel Delivery:

Multi-port Electronic Fuel Injection (MPI)

Recommended Fuel:

87 Octane Unleaded Gasoline

Lubrication

Oil Capacity With Filter:

6.9 US quarts (6.5 Liters)

Engine Oil Specification:

API SM or higher, SAE 5W-20

🔧 Transmission

Standard

Transmission Type:

5-Speed Automatic with Overdrive (5-Speed H-Matic)

Optional

Optional Transmission:

N/A (5-Speed Automatic was standard for 3.8L)

Features

Transmission Fluid Type:

Kia Genuine ATF SP-III or equivalent

Transmission Fluid Capacity:

Approximately 9.2 US quarts (8.7 Liters) for a dry fill.

📐 Dimensions

Exterior

Length:

186.4 inches (4735 mm)

Width:

74.4 inches (1890 mm)

Height:

67.3 inches (1710 mm)

Wheelbase:

106.5 inches (2705 mm)

Ground Clearance:

7.2 inches (183 mm)

Weights

Curb Weight FWD:

4,343 lbs (1970 kg)

Curb Weight AWD:

4,520 lbs (2050 kg)

Gross Vehicle Weight Rating Gvwr:

5,897 lbs (2675 kg) (Approximate)

Towing Capacity:

Up to 3,500 lbs (1588 kg) (Varies by configuration and equipment)

Cargo

Cargo Volume Behind 3Rd Row:

12.6 cu ft (357 L)

Cargo Volume Behind 2Nd Row:

30.3 cu ft (858 L)

Cargo Volume Behind 1St Row:

77.0 cu ft (2180 L)

🛡️ Safety Features

Ratings

NHTSA Frontal Crash Driver:

5-Star (2007 Model Year)

NHTSA Frontal Crash Passenger:

5-Star (2007 Model Year)

NHTSA Side Impact Driver:

5-Star (2007 Model Year)

NHTSA Side Impact Rear Passenger:

5-Star (2007 Model Year)

IIHS Frontal Offset Score:

Good (2007 Model Year)

Active Features

Antilock Braking System ABS:

Standard

Electronic Brakeforce Distribution Ebd:

Standard

Electronic Stability Control Esc:

Standard

Traction Control System TCS:

Standard

Passive Features

Airbags:

Front, front-side, and side-curtain airbags.

Seatbelts:

3-point seatbelts with pretensioners and load limiters.

💡 Technology Features

Infotainment

Audio System:

Optional Infinity premium audio system with subwoofer available on higher trims.

Navigation System:

Optional DVD-based navigation system.

Driver Assistance

Cruise Control:

Standard

Parking Sensors:

Available rear parking assist sensors on some trims.

Connectivity

Auxiliary Input Jack:

Available on select audio systems.

Bluetooth:

Not commonly equipped on the 2007 model year.

🔧 Maintenance

Service Intervals

Oil And Filter Change:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first.

Air Cleaner Filter Replacement:

Every 30,000 miles (48,000 km).

Cabin Air Filter Replacement:

Every 15,000 miles (24,000 km) or 12 months.

Spark Plug Replacement:

Every 100,000 miles (160,000 km) for iridium-tipped plugs.

Automatic Transmission Fluid Change:

Every 60,000 miles (96,000 km) or as per severe service schedule.

Coolant Replacement:

First replacement at 60,000 miles (96,000 km), then every 30,000 miles (48,000 km).

Fluid Specifications

Power Steering Fluid:

Kia Genuine PSF or Dexron III/Mercon automatic transmission fluid.

Brake Fluid:

FMVSS No. 116 DOT 3 or DOT 4.

Known Issues

Common Wear Items:

Suspension bushings, control arm ball joints, front sway bar links can wear over time.

Engine Performance Concerns:

Occasional reports of oil consumption in higher mileage examples, potential for carbon buildup on intake valves in some V6 engines.

Transmission Behavior:

Rough shifting or delayed engagement can occur if ATF is not maintained. Valve body issues are possible in high-mileage units.

Electrical Quirks:

Rare instances of power window motor failures or issues with infotainment systems.

📚 Vehicle History

Brand Heritage

Kia Heritage:

Founded in 1944, Kia is South Korea's oldest manufacturer of motor vehicles. Gained prominence globally in the 1990s and 2000s with increased quality and design focus.

Model Evolution

Sorento Generation 1 Start Year:

Sorento Generation 1 End Year:

2007 Model Year Updates:

Minor styling tweaks, new powertrain options including the 3.8L V6, improved interior materials.

Production

Manufacturing Locations:

Hwaseong, Gyeonggi, South Korea; various CKD assembly plants globally.

🏆 Awards & Recognition

Recognitions

IIHS Top Safety Pick:

No specific 'Top Safety Pick' designation for 2007, but achieved 'Good' ratings in frontal offset.

Consumer Reports Ratings:

Varied ratings for reliability depending on the specific year and components; general praise for value and utility.