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Kia Sorento 3.8L 2007 Workshop Service Manual for Repair

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🏷️ Basic Information Identification Make: Kia Model: Sorento Year: 2007 Engine Variant: 3.8L Codes Chassis Code: JC 👋 Introduction Market Position Vehicle Class: Mid-size SUV / Crossover Target Audience: Families,...
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Kia Sorento 3.8L 2007 Workshop Service Manual for Repair
🏷️ Basic Information
Identification
Make:
Kia
Model:
Sorento
Year:
2007
Engine Variant:
3.8L
Codes
Chassis Code:
JC
👋 Introduction
Market Position
Vehicle Class:
Mid-size SUV / Crossover
Target Audience:
Families, individuals seeking utility and comfort.
Competitive Analysis
Key Competitors 2007:
Toyota Highlander, Honda Pilot, Ford Edge, Nissan Murano, Hyundai Santa Fe.
Key Features
Seating Capacity:
Available in 5-seat or 7-seat configurations.
Drivetrain Options:
Available in Front-Wheel Drive (FWD) and All-Wheel Drive (AWD).
Platform:
Based on the Kia Optima platform, offering a more car-like ride.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive Workshop Service and Repair
Page Count
Page Count:
1800
Manual Type
Manual Type:
Workshop Service Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full repair and overhaul procedures for the 3.8L Lambda V6 engine.
Engine Management:
Detailed diagnostics, component testing, and control strategies for the engine control unit (ECU).
Fuel System:
Fuel pump, injectors, fuel pressure, evaporative emission control system (EVAP).
Ignition System:
Spark plugs, ignition coils, timing, and diagnostic procedures.
Cooling System:
Radiator, thermostat, water pump, fan clutch, coolant specifications.
Exhaust System:
Catalytic converters, mufflers, exhaust manifold, oxygen sensors.
Transmission Automatic:
Detailed repair, overhaul, and diagnostic procedures for the 5-speed automatic transmission.
Drivetrain:
Front and rear drive shafts, differentials, CV joints, axle components.
Suspension Front:
MacPherson strut system, control arms, bushings, ball joints, sway bar.
Suspension Rear:
Independent multi-link suspension, control arms, bushings, coil springs, shock absorbers.
Steering System:
Power steering pump, rack and pinion, steering column, linkages.
Brake System:
Front and rear disc brakes, ABS, EBD, brake fluid specifications, rotor and pad replacement.
Electrical System:
Battery, charging system, starter, lighting, power windows, door locks.
Body Electrical:
Interior and exterior lighting, horn, wipers, washers, power accessories.
HVAC System:
Air conditioning, heating, climate control, blower motor, refrigerant.
Body And Frame:
Chassis structure, body panels, doors, hood, tailgate, interior trim.
Safety Systems:
Airbag system, seat belts, SRS component testing and replacement.
Procedures Included
Preventive Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections.
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting guides, error code explanations.
Repair Procedures:
Step-by-step instructions for component removal, installation, and adjustment.
Overhaul:
Complete engine and transmission overhaul procedures.
Diagnosis And Testing:
Detailed testing procedures for all major electrical and mechanical components.
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle systems.
Specifications And Tolerances:
All critical torque values, measurements, and clearances.
Technical Depth
Depth Of Coverage:
Extremely high; suitable for professional technicians and advanced DIY enthusiasts.
Diagnostic Tools Required:
References diagnostic scan tools (e.g., OBD-II scanner) and specialized tools.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High resolution, searchable text, printable pages.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
G6CU (Lambda II)
Engine Type:
Naturally Aspirated V6
Displacement:
3.8 Liters (3778 cc)
Bore X Stroke:
96.0 mm x 87.0 mm
Compression Ratio:
10.5:1
Valve Train:
DOHC, 24 Valves (4 per cylinder)
Performance
Horsepower:
262 hp @ 6000 RPM
Torque:
267 lb-ft @ 4500 RPM
Fuel System
Fuel Delivery:
Multi-port Electronic Fuel Injection (MPI)
Recommended Fuel:
87 Octane Unleaded Gasoline
Lubrication
Oil Capacity With Filter:
6.9 US quarts (6.5 Liters)
Engine Oil Specification:
API SM or higher, SAE 5W-20
🔧 Transmission
Standard
Transmission Type:
5-Speed Automatic with Overdrive (5-Speed H-Matic)
Optional
Optional Transmission:
N/A (5-Speed Automatic was standard for 3.8L)
Features
Transmission Fluid Type:
Kia Genuine ATF SP-III or equivalent
Transmission Fluid Capacity:
Approximately 9.2 US quarts (8.7 Liters) for a dry fill.
📐 Dimensions
Exterior
Length:
186.4 inches (4735 mm)
Width:
74.4 inches (1890 mm)
Height:
67.3 inches (1710 mm)
Wheelbase:
106.5 inches (2705 mm)
Ground Clearance:
7.2 inches (183 mm)
Weights
Curb Weight FWD:
4,343 lbs (1970 kg)
Curb Weight AWD:
4,520 lbs (2050 kg)
Gross Vehicle Weight Rating Gvwr:
5,897 lbs (2675 kg) (Approximate)
Towing Capacity:
Up to 3,500 lbs (1588 kg) (Varies by configuration and equipment)
Cargo
Cargo Volume Behind 3Rd Row:
12.6 cu ft (357 L)
Cargo Volume Behind 2Nd Row:
30.3 cu ft (858 L)
Cargo Volume Behind 1St Row:
77.0 cu ft (2180 L)
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Driver:
5-Star (2007 Model Year)
NHTSA Frontal Crash Passenger:
5-Star (2007 Model Year)
NHTSA Side Impact Driver:
5-Star (2007 Model Year)
NHTSA Side Impact Rear Passenger:
5-Star (2007 Model Year)
IIHS Frontal Offset Score:
Good (2007 Model Year)
Active Features
Antilock Braking System ABS:
Standard
Electronic Brakeforce Distribution Ebd:
Standard
Electronic Stability Control Esc:
Standard
Traction Control System TCS:
Standard
Passive Features
Airbags:
Front, front-side, and side-curtain airbags.
Seatbelts:
3-point seatbelts with pretensioners and load limiters.
💡 Technology Features
Infotainment
Audio System:
Optional Infinity premium audio system with subwoofer available on higher trims.
Navigation System:
Optional DVD-based navigation system.
Driver Assistance
Cruise Control:
Standard
Parking Sensors:
Available rear parking assist sensors on some trims.
Connectivity
Auxiliary Input Jack:
Available on select audio systems.
Bluetooth:
Not commonly equipped on the 2007 model year.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first.
Air Cleaner Filter Replacement:
Every 30,000 miles (48,000 km).
Cabin Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months.
Spark Plug Replacement:
Every 100,000 miles (160,000 km) for iridium-tipped plugs.
Automatic Transmission Fluid Change:
Every 60,000 miles (96,000 km) or as per severe service schedule.
Coolant Replacement:
First replacement at 60,000 miles (96,000 km), then every 30,000 miles (48,000 km).
Fluid Specifications
Power Steering Fluid:
Kia Genuine PSF or Dexron III/Mercon automatic transmission fluid.
Brake Fluid:
FMVSS No. 116 DOT 3 or DOT 4.
Known Issues
Common Wear Items:
Suspension bushings, control arm ball joints, front sway bar links can wear over time.
Engine Performance Concerns:
Occasional reports of oil consumption in higher mileage examples, potential for carbon buildup on intake valves in some V6 engines.
Transmission Behavior:
Rough shifting or delayed engagement can occur if ATF is not maintained. Valve body issues are possible in high-mileage units.
Electrical Quirks:
Rare instances of power window motor failures or issues with infotainment systems.
📚 Vehicle History
Brand Heritage
Kia Heritage:
Founded in 1944, Kia is South Korea's oldest manufacturer of motor vehicles. Gained prominence globally in the 1990s and 2000s with increased quality and design focus.
Model Evolution
Sorento Generation 1 Start Year:
2002
Sorento Generation 1 End Year:
2009
2007 Model Year Updates:
Minor styling tweaks, new powertrain options including the 3.8L V6, improved interior materials.
Production
Manufacturing Locations:
Hwaseong, Gyeonggi, South Korea; various CKD assembly plants globally.
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick:
No specific 'Top Safety Pick' designation for 2007, but achieved 'Good' ratings in frontal offset.
Consumer Reports Ratings:
Varied ratings for reliability depending on the specific year and components; general praise for value and utility.
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