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KIA SORENTO (BL) 2007 G 3.3 DOHC Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Sorento Model Code: BL Year: 2007 Engine Variant: 3.3L DOHC V6 👋 Introduction Market Position Vehicle Segment: Mid-size SUV Positioning: The Kia Sorento...
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KIA SORENTO (BL) 2007 G 3.3 DOHC Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Sorento
Model Code:
BL
Year:
2007
Engine Variant:
3.3L DOHC V6
👋 Introduction
Market Position
Vehicle Segment:
Mid-size SUV
Positioning:
The Kia Sorento (BL) aimed to offer a value-oriented, spacious, and capable mid-size SUV, often competing with established players in its segment.
Competitive Analysis
Key Competitors:
Honda Pilot, Toyota Highlander, Ford Explorer, Chevrolet Trailblazer, Nissan Murano, Hyundai Santa Fe.
Key Features
Body Styles:
Available as a 5-door SUV, often with optional third-row seating.
Powertrain Options:
Featured primarily V6 engine options for the 2007 model year, prioritizing performance and towing capability.
Value Proposition:
Kia typically emphasized a strong feature set and competitive pricing in the SUV market.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Manual
Language:
English
Format:
Digital (Printable)
Page Count Estimate:
Several Hundred (specific count not provided, but described as 'hundreds of pages')
📖 Manual Coverage
Systems Covered
Engine:
Complete engine mechanical, lubrication, cooling, fuel, ignition, emission control systems, engine management (ECU/ECM) diagnostics and repair.
Transmission:
Automatic transmission (likely 5-speed) diagnosis, repair, fluid specifications, shift control, torque converter, and internal components.
Drivetrain:
Front and rear axle assemblies, drive shafts, CV joints, differential, 4WD system (if applicable) service and repair.
Suspension:
Front and rear suspension components, shock absorbers, struts, springs, control arms, ball joints, wheel alignment procedures, and specifications.
Steering:
Power steering system, steering column, steering gear/rack and pinion, tie rod ends, and steering angle sensor (if equipped) repair.
Brakes:
Hydraulic brake system, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake pads, rotors, calipers, brake lines, master cylinder, and bleeding procedures.
Electrical:
Complete electrical system, including battery, charging system (alternator, starter), lighting (headlights, taillights, interior), fuses, relays, wiring diagrams, and diagnostic procedures.
Body And Chassis:
Body panels, doors, hood, tailgate, interior trim, glass, seals, chassis components, frame repair, and corrosion protection.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis, refrigerant handling, components (compressor, condenser, evaporator), and controls.
Restraints:
Airbag system, seat belts, SRS module, and related components diagnosis and safety precautions.
Procedures Included
Maintenance:
Scheduled maintenance intervals, oil changes, filter replacements, fluid checks and changes, spark plug replacement, drive belt inspection and replacement.
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting guides, and common problem diagnosis for all major systems.
Repair:
Step-by-step repair instructions for virtually all components, including engine rebuilds, transmission overhauls, suspension and brake system repairs.
Diagnostics:
OBD-II (On-Board Diagnostics II) information, diagnostic trouble codes (DTCs), and procedures for using diagnostic scan tools.
Specifications And Tolerances:
Detailed torque specifications for all fasteners, critical measurement tolerances for engine and chassis components, alignment specifications.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all vehicle systems, including component locations and connector pinouts.
Technical Depth
Depth Level:
Comprehensive (covers everything from basic maintenance to complete engine and transmission rebuilds).
Target Audience:
Professional Automotive Technicians and DIY Enthusiasts.
📊 Manual Specifications
File Format
File Type:
Likely PDF, though not explicitly stated. Optimized for printing.
Searchability:
Typically PDFs are searchable for keywords.
Print Quality:
High resolution for clear text and diagrams.
Binding Type
Binding:
N/A for digital format, but designed for easy printing and binding.
Paper Type
Paper Quality:
N/A for digital format, but professional print quality recommended.
⚙️ Engine Specifications
Primary Engine
Engine Code:
G3.3L (Lambda I)
Engine Type:
Naturally Aspirated V6
Displacement:
3.3 Liters (3342 cc)
Bore X Stroke:
92.0 mm x 82.0 mm (approximate, requires manual confirmation)
Compression Ratio:
10.0:1 (approximate, requires manual confirmation)
Valvetrain:
DOHC (Dual Overhead Camshafts), 4 valves per cylinder (24 valves total)
Performance
Horsepower Est:
Approximately 235-245 hp @ 6000 rpm (requires manual confirmation for specific rating)
Torque Est:
Approximately 235-245 lb-ft @ 3500 rpm (requires manual confirmation for specific rating)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (MPI - Multi-Point Injection)
Fuel Type:
Unleaded gasoline
Fuel Octane Rating:
87 octane recommended (check manual for specific requirements)
Emission Controls
Emission Standard:
Varies by market, likely meets EPA standards for the year.
🔧 Transmission
Standard
Transmission Type:
5-speed Automatic Transmission (e.g., H-Matic)
Optional
Transmission Options:
Manual transmission was typically phased out or unavailable on higher trims for this generation, but a 5-speed automatic was standard or predominant.
Features
Drivetrain Options:
Available in Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) configurations.
Fluid Specifications
Automatic Transmission Fluid:
Specific ATF type required (e.g., Kia Genuine ATF SP-III or equivalent). Consult manual for precise specification and part number.
Fluid Capacity
Automatic Transmission Fluid Capacity:
Approximate capacity: 7.0-8.0 Liters (total fill). Check manual for specific drain and fill quantity.
📐 Dimensions
Exterior
Length:
Approx. 4745 mm (186.8 in) (for BL generation, specific to 2007 model year)
Width:
Approx. 1890 mm (74.4 in) (for BL generation)
Height:
Approx. 1740 mm (68.5 in) (for BL generation, unladen)
Wheelbase:
Approx. 2710 mm (106.7 in) (for BL generation)
Weights
Curb Weight:
Approx. 1900-2050 kg (4189-4519 lbs) depending on configuration (FWD/AWD, features)
Gross Vehicle Weight Rating Gvwr:
Requires manual verification for exact specification.
Towing Capacity:
Typically around 3,500 lbs (1,588 kg) with proper towing equipment, verify with manual for exact rating.
🛡️ Safety Features
Ratings
NHTSA Front Crash Test Rating:
Refer to NHTSA for specific model year and configuration ratings (likely 4-star or 5-star).
IIHS Crash Test Rating:
Refer to IIHS for specific model year and configuration ratings (e.g., Good in front and side impacts).
Active Features
ABS:
Standard Anti-lock Braking System.
Ebd:
Standard Electronic Brakeforce Distribution.
Esp Or Esc:
Electronic Stability Control (ESC) was often standard or optional, refer to manual for exact availability.
Traction Control:
Standard Traction Control System (TCS).
Passive Features
Airbags:
Front airbags, side-impact airbags, and side-curtain airbags (availability may vary by trim).
Seat Belts:
3-point seat belts with pretensioners and load limiters.
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD audio system, often with auxiliary input. Higher trims may offer premium audio systems (e.g., Infinity).
Navigation:
Optional factory navigation system available on some trims.
Driver Assistance
Parking Assist:
Rear parking sensors may be optional on higher trims.
Connectivity
Auxiliary Input:
Standard auxiliary audio input jack on most models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 months, depending on driving conditions. Consult manual for precise intervals.
Air Filter Replacement Interval:
Check every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).
Cabin Air Filter Replacement Interval:
Check every 15,000 miles (24,000 km), replace as needed or annually.
Spark Plug Replacement Interval:
Typically at 100,000 miles (160,000 km) for iridium-tipped plugs, consult manual for specific type and interval.
Transmission Fluid Change Interval:
Check fluid condition regularly, replacement typically every 60,000 to 100,000 miles (96,000 to 160,000 km) or as specified by driving conditions.
Fluid Specifications
Engine Oil Type:
Synthetic or Synthetic Blend SAE 5W-20 or 5W-30 recommended. Verify specific viscosity grade and API service classification in the manual.
Engine Oil Capacity:
Approx. 5.5 - 6.0 Quarts (5.2 - 5.7 Liters) with filter change. Verify in manual.
Coolant Type:
Asian Red or Pink Long Life Antifreeze/Coolant (Ethylene Glycol based). Do not mix colors. Consult manual for specific Kia specification.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid. Consult manual for exact specification.
Known Issues
Common Problems Engine:
Occasional oil leaks from valve covers or oil pan, potential for intake manifold gasket issues. Cooling system hoses and thermostat can degrade over time.
Common Problems Transmission:
Hesitation or rough shifting in automatic transmissions, potential for solenoid issues or torque converter problems if not properly maintained.
Common Problems Suspension:
Worn control arm bushings, ball joints, and sway bar links can lead to noise and alignment issues. Struts and shocks may leak or lose damping over time.
Common Problems Electrical:
Window regulator failures, power lock actuator issues, and occasional problems with sensors (e.g., ABS sensors) can occur.
📚 Vehicle History
Brand Heritage
Brand Focus:
Kia, a South Korean automaker, has a history of producing a diverse range of vehicles, gaining significant market share through value and improving quality.
Model Evolution
Sorento Generation Bl:
The BL generation of the Sorento (produced from 2002 to 2009, with the facelift for 2007) represented a shift for Kia's SUV offerings, transitioning towards a unibody construction for improved ride and handling compared to its body-on-frame predecessor.
Facelift Impact:
The 2007 model year often signified a mid-cycle refresh for the BL Sorento, introducing updated styling, features, and potentially powertrain refinements, including the widely adopted 3.3L V6 engine.
Production
Production Location:
Primarily manufactured in South Korea.
Production Years:
BL Generation: 2002-2009 (Model years covered by this manual are specific to the 2007 variant).
🏆 Awards & Recognition
Recognitions
Safety Awards Example:
While specific 'awards' might be few, the Sorento (BL) consistently aimed for good safety ratings in its class, as reflected in government crash tests.
Ratings
Value For Money:
Often recognized in its segment for offering a strong balance of features, space, and pricing.
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