Kia Sorento 2007 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Sorento Year: 2007 Codes Chassis Code: EX (Second Generation) 👋 Introduction Market Position Vehicle Segment: Mid-size SUV / Crossover Target Audience: Families, active...

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Distributeur:

UGS: 60289

Mots clés: 2007 Car Cars Kia Misc Sorento

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Model:

Sorento

Year:

Codes

Chassis Code:

EX (Second Generation)

👋 Introduction

Market Position

Vehicle Segment:

Mid-size SUV / Crossover

Target Audience:

Families, active individuals seeking versatility and space.

Competitive Analysis

Key Competitors:

Toyota Highlander, Honda Pilot, Ford Explorer, Chevrolet Equinox.

Key Features

Body Style:

Unibody construction, available in 5- and 7-passenger configurations.

Drivetrain Options:

Front-wheel drive (FWD) and All-wheel drive (AWD) were available.

📋 Manual Details

Coverage Areas

Manual Type:

Factory Service Repair Manual

Language:

English

Format:

PDF Download

Page Count:

Hundreds of pages (estimated 1000+ pages for a complete factory manual)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed overhaul procedures, component testing, specifications for all engine variants.

Engine Management System:

ECU diagnostics, sensor testing, fuel injection system, ignition system, emissions control.

Transmission Manual:

Disassembly, assembly, inspection, and repair of manual transmissions.

Transmission Automatic:

Automatic transmission operation, diagnosis, overhaul, fluid specifications, torque converter service.

Drivetrain:

Front-wheel drive, rear-wheel drive, all-wheel drive (AWD) system components, differentials, driveshafts, CV joints.

Suspension:

Front and rear suspension systems, components (shocks, struts, springs, control arms, bushings), alignment specifications.

Steering:

Power steering system diagnosis, repair, steering rack, pump, fluid specifications.

Brakes:

Hydraulic brake system, ABS, EBD, brake pad/rotor replacement, caliper overhaul, bleeding procedures, specifications.

Electrical System:

Battery, charging system, starter motor, lighting, horn, wipers, power windows, door locks, ignition system.

Body And Chassis:

Body panels, doors, hoods, tailgates, bumpers, interior trim, structural components.

HVAC System:

Heating, ventilation, and air conditioning system diagnosis, refrigerant handling, component replacement.

Safety Systems:

Airbag system diagnostics, seatbelt mechanisms, SRS control module.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, tire rotations, spark plug replacement.

Troubleshooting:

Diagnostic trouble codes (DTCs), symptom-based troubleshooting charts, electrical system diagnostics.

Major Repairs:

Engine rebuilds, transmission overhauls, suspension component replacement, brake system repairs.

Component Diagnostics:

Step-by-step guides for testing and diagnosing individual components within all major systems.

Electrical Diagnostics:

Wiring diagrams, circuit testing, component identification, troubleshooting electrical faults.

Specifications And Tolerances:

Torque specifications, clearances, measurements for all critical components.

Schematics:

Detailed electrical wiring diagrams, vacuum diagrams, hydraulic schematics.

Technical Depth

Depth:

Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics.

📊 Manual Specifications

File Format

File Format:

Searchability:

Likely text-searchable for easy navigation and information retrieval.

Print Quality:

Designed for high-quality printing, allowing users to print entire sections or specific pages.

Accessibility:

Downloadable, allowing for offline access and on-demand printing.

⚙️ Engine Specifications

Primary Engine

Engine Code V6:

G6CU (3.8L Lambda V6)

Engine Displacement V6:

3.8 liters (3778 cc)

Engine Configuration V6:

V6, SOHC, 24 valves

Horsepower V6:

242 hp @ 6000 rpm

Torque V6:

251 lb-ft @ 3500 rpm

Optional Engine

Engine Code I4:

G4CP (2.4L Theta II Inline-4 - markets outside North America primarily)

Engine Displacement I4:

2.4 liters (2351 cc)

Horsepower I4:

Approx. 160-170 hp (market dependent)

Torque I4:

Approx. 170-180 lb-ft (market dependent)

Fuel System

Fuel Delivery:

Electronic Multi-Point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

🔧 Transmission

Standard

Transmission Type V6:

5-speed Automatic Transmission (with overdrive)

Optional

Transmission Type I4:

4-speed Automatic Transmission or 5-speed Manual Transmission (market dependent)

Features

Shift Control:

Electronic shift control, driver-selectable modes (e.g., Snow mode on some trims).

Fluid Specifications

Automatic Transmission Fluid:

SPII / SP-IV (or equivalent) - Refer to manual for exact specification and capacity.

📐 Dimensions

Exterior

Length:

Approx. 188.0 inches (4775 mm)

Width:

Approx. 74.4 inches (1890 mm)

Height:

Approx. 68.1 inches (1730 mm)

Wheelbase:

Approx. 112.2 inches (2850 mm)

Weights

Curb Weight:

Approx. 4100 - 4500 lbs (1860 - 2040 kg), depending on configuration.

Gross Vehicle Weight Rating Gvwr:

Varies by configuration; typically around 5500 - 6000 lbs (2500 - 2720 kg).

Towing Capacity:

Up to 5,000 lbs (2268 kg) when properly equipped.

🛡️ Safety Features

Ratings

NHTSA Front Impact:

5-Star (driver and passenger) - 2007 models.

NHTSA Side Impact:

5-Star (front and rear passengers) - 2007 models.

IIHS Crash Test Results:

Good in frontal offset and side impact tests.

Active Features

Standard Anti-lock Braking System.

Standard Electronic Brake-force Distribution.

Standard Electronic Stability Control (ESC).

Traction Control:

Standard Traction Control System (TCS).

Passive Features

Airbags:

Dual front airbags, front side-impact airbags, and side curtain airbags (standard or optional depending on trim).

Seatbelts:

Three-point seatbelts with pretensioners for all seating positions.

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for Children) system.

💡 Technology Features

Infotainment

Audio System:

AM/FM/CD player with Sirius Satellite Radio capability, auxiliary input jack.

Optional Upgrades:

Available premium audio system, navigation system.

Driver Assistance

Parking Assist:

Optional rear parking sensors.

Connectivity

Bluetooth:

Available Bluetooth hands-free connectivity on higher trims.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 months, depending on driving conditions (refer to manual).

Air Filter Replacement:

Every 15,000 to 30,000 miles (24,000 to 48,000 km) or as needed based on inspection.

Cabin Air Filter:

Every 15,000 to 30,000 miles (24,000 to 48,000 km) or annually.

Spark Plugs Replacement V6:

Platinum-tipped plugs, typically rated for 100,000 miles (160,000 km).

Timing Belt Or Chain:

The 3.8L V6 engine uses a timing chain, which is designed to last the life of the engine and typically does not require scheduled replacement.

Fluid Specifications

Engine Oil Type V6:

API SM or higher, SAE 5W-20 or SAE 5W-30 (check manual for specific viscosity based on climate).

Engine Oil Capacity V6:

Approx. 6.5 quarts (6.2 liters) with filter change.

Coolant Type:

Hyundai/Kia Long Life Antifreeze (Blue) - HOAT or OAT coolant meeting specific Kia specifications.

Brake Fluid Type:

DOT 3 or DOT 4 (refer to manual for exact specification).

Known Issues

Engine Oil Consumption:

Some reports of higher-than-normal oil consumption on certain V6 engines, potentially related to piston rings or valve stem seals.

Transmission Hesitation:

Occasional reports of transmission shifting issues or hesitation, which can often be resolved with software updates or fluid service.

Suspension Component Wear:

Wear on control arm bushings, ball joints, and sway bar links, especially on higher-mileage vehicles.

Wheel Bearing Noise:

Premature wear of front wheel bearings has been noted in some cases.

📚 Vehicle History

Brand Heritage

Manufacturer:

Kia Motors Corporation, a South Korean automotive manufacturer.

Model Evolution

First Generation Launch:

Introduced in 2004 (North America) as Kia's first mid-size SUV.

Second Generation Launch:

The 2007 model year represents the second generation (EX), a significant redesign.

Platform Shared:

Shared platform with Hyundai Santa Fe and Veracruz.

Production

Manufacturing Locations:

Primarily manufactured in South Korea (Hwaseong Plant).

🏆 Awards & Recognition

Recognitions

Safety Awards NHTSA:

Achieved 5-star safety ratings from NHTSA for frontal and side impact.

Safety Awards IIHS:

Good ratings from IIHS in key crashworthiness tests.