2004 KIA SORENTO Full Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Sorento Year: 2004 Generation Generation Code: JC 👋 Introduction Market Position Segment: Mid-size SUV Competitive Analysis Key Competitors: Ford Explorer, Toyota 4Runner, Jeep...

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Taper: Car

Distributeur:

UGS: 418386

Mots clés: 2004 Car Cars Kia SORENTO

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Model:

Sorento

Year:

Generation

Generation Code:

👋 Introduction

Market Position

Segment:

Mid-size SUV

Competitive Analysis

Key Competitors:

Ford Explorer, Toyota 4Runner, Jeep Grand Cherokee, Nissan Pathfinder, Chevrolet TrailBlazer.

Key Features

Design Philosophy:

Body-on-frame construction providing robust durability and towing capability, often compared to traditional SUVs.

Target Audience:

Families seeking a capable and versatile SUV with towing and off-road potential, as well as those valuing a rugged build.

📋 Manual Details

Coverage Areas

Coverage Scope:

Full Service and Repair

Page Count

Estimated Page Count:

Approx. 2000+

Manual Type

Type:

Professional Service and Repair Manual

Language

Language:

English

Format

Format:

PDF (Downloadable)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete engine overhaul, internal components, cylinder head, pistons, crankshaft, camshafts, timing systems.

Engine Management:

Fuel injection system, ignition system, emission control systems, sensors, actuators, ECU diagnostics.

Transmission Automatic:

Automatic transmission overhaul, hydraulic controls, torque converter, internal gear sets, solenoids, electronic control module.

Transmission Manual:

Manual transmission overhaul, clutch assembly, gear selection mechanisms, bearings.

Drivetrain:

Front and rear differential, axles, CV joints, driveshafts, transfer case (if applicable).

Suspension:

Front and rear suspension components, shock absorbers, struts, springs, control arms, bushings, alignment specifications.

Steering:

Power steering system, steering rack, tie rods, steering column, power steering fluid specifications.

Brakes:

Front and rear brake systems (disc/drum), ABS, EBD, brake caliper overhaul, master cylinder, brake fluid specifications, bleeding procedures.

Electrical System:

Battery, charging system (alternator, starter), lighting systems, wiring diagrams, fuses, relays, accessory circuits.

Body And Chassis:

Body panels, doors, latches, hinges, bumpers, interior trim, chassis components, anti-corrosion measures.

HVAC:

Heating, ventilation, and air conditioning system, refrigerant types, compressor, evaporator, condenser, blower motor, climate control diagnostics.

Safety Systems:

Airbag system (SRS), seat belt pre-tensioners, diagnostic procedures for safety components.

Procedures Included

Maintenance:

Routine scheduled maintenance, oil changes, filter replacements, fluid checks and changes, tune-ups.

Troubleshooting:

Diagnostic flowcharts, symptom-based troubleshooting guides, common problems and solutions.

Repair:

Step-by-step repair procedures for all major vehicle systems, component replacement, sub-assembly repair.

Disassembly Reassembly:

Complete disassembly and reassembly instructions for major components and systems.

Diagnostics:

OBD-II diagnostic trouble codes (DTCs), scan tool usage, sensor testing, electrical circuit testing.

Technical Depth

Depth:

Comprehensive (from basic maintenance to complete engine and transmission rebuilds).

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Quality:

Printable (Full)

Binding Type

Binding Type:

Digital (Downloadable PDF)

Paper Type

Paper Type:

N/A (Digital)

Zoom Capability

Zoom In Out:

Delivery Method

Delivery:

Instant Download

Software Requirements

Requirements:

Adobe PDF Reader & WinZip

Compatibility

Compatible Os:

All Versions of Windows & Mac

⚙️ Engine Specifications

Primary Engine

Engine Code:

G6CU (3.5L V6)

Engine Type:

60-degree SOHC V6

Displacement:

3.5 Liters (3497 cc)

Bore X Stroke:

91.4 mm x 88.0 mm

Compression Ratio:

9.3:1

Performance

Horsepower:

195 hp @ 5500 rpm

Torque:

217 lb-ft @ 3000 rpm

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline (87 Octane Recommended)

Engine Cooling

Coolant Capacity:

Approx. 7.9 Liters (8.3 Quarts)

Engine Lubrication

Oil Capacity:

Approx. 4.7 Liters (5.0 Quarts) with filter change

Recommended Oil Viscosity:

SAE 5W-30

🔧 Transmission

Primary Transmission

Type:

4-Speed Automatic Transmission (4-Speed Automatic)

Transmission Fluid Type:

SP-III (Kia Genuine ATF)

Transmission Fluid Capacity:

Approx. 7.0 Liters (7.4 Quarts)

Drivetrain Options

Drive Type:

Part-time 4WD and Full-time 4WD options available.

📐 Dimensions

Exterior

Length:

4700 mm (185.0 in)

Width:

1810 mm (71.3 in)

Height:

1740 mm (68.5 in)

Wheelbase:

2710 mm (106.7 in)

Ground Clearance:

Approx. 200 mm (7.9 in)

Weights

Curb Weight:

Approx. 1950 kg (4300 lbs)

Gross Vehicle Weight Rating:

Approx. 2600 kg (5732 lbs)

Towing Capacity:

Up to 3500 lbs (1588 kg) with appropriate tow package.

Cargo

Cargo Volume Behind 3Rd Row:

N/A (Typically 2-row configuration for this year)

Cargo Volume Behind 2Nd Row:

Approx. 1100 Liters (38.8 cu ft)

Wheels And Tires

Wheel Size:

16-inch or 17-inch alloy wheels

Tire Size Standard:

245/70R16

Tire Size Optional:

245/65R17

Bolt Pattern:

5x139.7 mm

🛡️ Safety Features

Ratings

NHTSA Front Driver Side Impact:

5 Stars

NHTSA Front Passenger Side Impact:

5 Stars

NHTSA Side Driver Side Impact:

4 Stars

NHTSA Side Passenger Side Impact:

4 Stars

NHTSA Rollover Resistance:

4 Stars (with 4WD)

Active Features

Standard Anti-lock Braking System (ABS)

Traction Control:

Available Traction Control System (TCS)

Stability Control:

Not widely available on this model year.

Passive Features

Airbags:

Dual front airbags, available front side-impact airbags.

Seatbelts:

3-point seat belts with pretensioners for front seats.

💡 Technology Features

Infotainment

Audio System:

AM/FM/CD stereo system with optional premium sound, steering wheel audio controls available on higher trims.

Navigation:

Optional factory-installed navigation system.

Driver Assistance

Cruise Control:

Standard cruise control.

Parking Sensors:

Rear parking sensors may be available as an option.

Connectivity

Auxiliary Input:

Optional auxiliary audio input jack may be present.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first.

Engine Air Filter Replacement:

Every 15,000 miles (24,000 km) or as needed.

Cabin Air Filter Replacement:

Every 15,000 miles (24,000 km) or as needed.

Transmission Fluid Change:

Every 60,000 miles (96,000 km) or 48 months.

Spark Plug Replacement:

Every 100,000 miles (160,000 km) for iridium-tipped plugs.

Fluid Specifications

Engine Coolant:

Kia Genuine Long Life Antifreeze/Coolant (Blue) or equivalent Asian vehicle coolant.

Brake Fluid:

DOT 3 or DOT 4

Power Steering Fluid:

Dexron III ATF or Kia Genuine Power Steering Fluid.

Known Issues

Common Complaint 1:

Potential for automatic transmission solenoid issues leading to shifting problems.

Common Complaint 2:

Cracked exhaust manifolds on some V6 models due to heat stress.

Common Complaint 3:

Power window regulator failures.

Common Complaint 4:

Leaking front differential seal on 4WD models.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

South Korea

Model Evolution

First Generation Launch:

2001 (Globally), 2004 (North America)

Generation Code:

Production

Manufacturing Location:

South Korea

🏆 Awards & Recognition

Recognitions

Award 1:

Recognized by various consumer reports for its value and utility in the SUV segment upon its introduction.

Ratings

Safety Score Mention:

Generally received positive safety ratings from NHTSA for its era.