Kia Soul EV 2016 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Soul EV Year: 2016 Codes Vin Prefix: KN 👋 Introduction Market Position Segment: Compact Electric Vehicle (EV) Target Audience: Environmentally conscious urban dwellers,...

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Taper: Car

Distributeur:

UGS: 71319

Mots clés: 2016 Car Cars Kia Soul Soul EV

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Model:

Soul EV

Year:

Codes

Vin Prefix:

👋 Introduction

Market Position

Segment:

Compact Electric Vehicle (EV)

Target Audience:

Environmentally conscious urban dwellers, early adopters of EV technology, and budget-minded EV buyers.

Value Proposition:

Offers a cost-effective entry into electric vehicle ownership with the practicality and distinctive style of the Kia Soul.

Competitive Analysis

Competitors 2016:

• Nissan Leaf

• Chevrolet Bolt EV (upcoming)

• Ford Focus Electric

• BMW i3

Key Features

Distinguishing Features:

• Distinctive Boxy Design

• Electric Powertrain

• Urban-friendly Size

• Focus on practicality and value within the EV segment

Interior Space:

Surprisingly spacious and versatile interior for its compact exterior dimensions, a signature of the Soul line.

📋 Manual Details

Coverage Areas

Coverage:

All styles and configurations of the 2016 Kia Soul EV

Page Count

Estimated Pages:

Hundreds of pages (specific count not provided but described as comprehensive)

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

List:

• General Maintenance

• Troubleshooting

• Powertrain (Electric Motor & Drive Unit)

• Battery System (HV Battery, Charging System)

• Transmission/Transaxle

• Brake System (including Regenerative Braking)

• Wiring Diagrams

• Electrical System (12V and High Voltage)

• Suspension (Front & Rear)

• Periodic Lubrication

• Steering System

• Cooling System (Battery Thermal Management, Cabin HVAC)

• Fuel System (N/A for EV)

• Emission System (N/A for EV)

• Heater/Air Conditioning (HVAC)

• Engine Control System (Power Control Unit)

• Chassis and Body

• Restraint System (Airbags, Seatbelts)

• Interior Systems

• Differential/Drive Unit

• Axles and Driveshafts

• Body and Frame

• HVAC Blower Motor

• High Voltage Cables

• Low Voltage Battery

• Inverters and Converters

High Voltage Battery:

Comprehensive coverage of the High Voltage (HV) battery pack, including its thermal management system, charging control, and safety protocols.

Electric Drive Unit:

Detailed information on the electric motor, inverter, and power control unit, including their operation, maintenance, and repair.

Procedures Included

List:

• Diagnostic Procedures

• Repair Procedures

• Maintenance Procedures

• Troubleshooting Guides

• Wiring Diagram Interpretation

• Component Removal and Installation

• System Adjustments

• Torque Specifications

• Fluid Capacity and Type Recommendations

• Scheduled Maintenance Inspections

• Pre-delivery Inspection (PDI)

• Battery Health Checks

• Charging System Diagnostics

Diagnostic Procedures:

Includes detailed diagnostic trees and fault code explanations for various EV systems.

Troubleshooting Guide:

Advanced troubleshooting section designed to help diagnose and resolve common and complex issues efficiently.

Technical Depth

Depth:

Comprehensive (from basic maintenance to advanced diagnostics and repair, mirroring factory technician knowledge)

Wiring Diagrams:

Extremely detailed, color-coded wiring diagrams for both the high-voltage and low-voltage electrical systems.

📊 Manual Specifications

File Format

Format:

Searchability:

Searchable PDF, allowing users to quickly find specific information using keywords.

Print Quality

Printability:

Printable without restriction (individual pages or entire document)

Binding Type

Binding:

Digital Download (Printable PDF)

Paper Type

Media Type:

Digital (PDF file, can be printed on paper)

Delivery

Delivery Method:

Instant Digital Download after purchase.

Requirements

Software:

Adobe PDF Reader or compatible PDF viewing software.

⚙️ Engine Specifications

Primary Engine

Type:

Electric Motor

Performance

Horsepower:

80 kW (approximately 107 hp)

Torque:

285 Nm (210 lb-ft)

Fuel System

System Type:

Battery Electric (No Internal Combustion Engine, Fuel System, or Emissions System)

Battery

Battery Type:

Lithium-ion Polymer

Battery Capacity:

28 kWh

Estimated Range Miles:

80-90 miles (EPA estimated, depending on driving conditions)

Charging Time Level 2:

Approximately 4-5 hours for a full charge from empty.

Charging Time Dc Fast:

Approximately 30 minutes for 80% charge (using a 50kW CHAdeMO charger).

Charging

Charging Standards:

• Level 1 (120V AC)

• Level 2 (240V AC)

• DC Fast Charging (CHAdeMO)

🔧 Transmission

Standard

Type:

Single-Speed Reduction Gear

Optional

Availability:

N/A (Single standard transmission)

Features

Driving Modes:

• Eco Mode

• Standard Mode

Regenerative Braking:

Adjustable levels of regenerative braking for enhanced efficiency and one-pedal driving experience.

📐 Dimensions

Exterior

Length:

4140 mm (163.0 in)

Width:

1790 mm (70.5 in)

Height:

1600 mm (63.0 in)

Wheelbase:

2590 mm (102.0 in)

Weights

Curb Weight:

Approximately 1550 kg (3417 lbs)

🛡️ Safety Features

Ratings

NHTSA Overall:

4-Star (for 2016 model year)

Active Features

List:

• Anti-lock Braking System (ABS)

• Electronic Stability Control (ESC)

• Traction Control System (TCS)

• Hill-start Assist Control (HAC)

• Brake Assist System (BAS)

• Electronic Brake-force Distribution (EBD)

• Tire Pressure Monitoring System (TPMS)

Parking Assistance:

Rear parking sensors (optional)

Passive Features

List:

• Front Dual Airbags

• Front Side-Impact Airbags

• Side Curtain Airbags (Front & Rear)

• Active Head Restraints

• 3-Point Seatbelts with Pretensioners

• High-Strength Steel Body Structure

💡 Technology Features

Infotainment

Features 2016:

• Available UVO eServices infotainment system

• Touchscreen Display

• Bluetooth Connectivity

• USB and Auxiliary Input Ports

• Available Navigation System

• Available Premium Audio System

Display Size:

Available 7-inch touchscreen

Driver Assistance

Features 2016:

• Rearview Camera

• Parking Assist Sensors (Optional)

Connectivity

Connectivity Features:

• UVO eServices (allows remote access to vehicle status and diagnostics via smartphone app)

🔧 Maintenance

Service Intervals

Recommended Intervals:

Specific EV maintenance schedules are detailed in the manual, focusing on battery health, brake fluid checks, cabin air filter replacement, tire rotation, and general inspection of EV-specific components. Typical intervals for inspections are 7,500 miles or 12 months.

Brake Fluid Change:

Every 2 years or 30,000 miles (whichever comes first), but always check manual for definitive guidance.

Fluid Specifications

Coolant:

Kia Vehicle Coolant Concentrate (or equivalent ethylene glycol-based coolant with organic acid technology) - specific type and capacity detailed in manual.

Brake Fluid:

DOT 3 or DOT 4 (refer to manual for exact specification and capacity).

Transmission Fluid:

Single-speed reduction gear fluid - specific type and capacity detailed in manual.

Washer Fluid:

Standard automotive windshield washer fluid (non-freezing recommended).

Known Issues

Common Concerns:

• Battery degradation over time (common to all EVs)

• Potential HVAC system issues (compressor, blower motor)

• Charging port issues (less common)

• Infotainment system glitches (software updates may apply)

Cabin Filter Replacement:

Recommended every 15,000-20,000 miles or annually for optimal cabin air quality.

Tire Information

Standard Tire Size:

205/55R16 (check manual for specific trims)

Recommended Tire Pressure:

33 PSI (front and rear, cold - refer to vehicle placard)

📚 Vehicle History

Brand Heritage

Heritage Summary:

Kia, a South Korean automobile manufacturer, has a history dating back to 1944. It has grown into one of the world's largest automakers, known for offering a wide range of vehicles with a focus on value, design, and increasingly, electrified powertrains.

Model Evolution

Evolution Overview:

The Kia Soul, originally launched in 2008, is known for its distinctive, boxy styling. The EV variant, introduced in 2014 (globally, with the second generation in 2014 and the 2016 model year being part of that generation), marked Kia's significant entry into the dedicated electric vehicle market, adapting the popular Soul platform for zero-emission mobility.

Production

Manufacturing Plant:

Gwangmyeong, South Korea

🏆 Awards & Recognition

Recognitions

Award Categories:

• Often cited for value in the EV segment

• Praised for its practicality and unique styling