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Kia Sportage 2.0L 2010 Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Sportage Year: 2010 Engine: 2.0L Codes Engine Code: G4GC (for the 2.0L CVVT Theta-II engine, common for this year and region) Chassis Code:...
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Kia Sportage 2.0L 2010 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Sportage
Year:
2010
Engine:
2.0L
Codes
Engine Code:
G4GC (for the 2.0L CVVT Theta-II engine, common for this year and region)
Chassis Code:
JE
👋 Introduction
Market Position
Market Position:
The Kia Sportage 2.0L (JE generation) in 2010 was positioned as a compact SUV offering a blend of practicality, affordability, and modern features, competing with established players like the Honda CR-V, Toyota RAV4, and Ford Escape.
Competitive Analysis
Competitive Analysis:
It aimed to capture buyers seeking a value-oriented option in the compact SUV segment, often providing more features for the price compared to some competitors. Its design leaned towards a more car-like driving experience and urban usability.
Key Features
Key Features:
Durable 2.0L engine, available all-wheel drive, comfortable ride, practical interior space, good fuel economy for its class.
📋 Manual Details
Coverage Areas
Coverage Areas:
All mechanical and electrical systems, bodywork, diagnostics, troubleshooting, repair procedures, maintenance schedules.
Page Count
Page Count:
Extensive (typically 2000+ pages for a complete factory service manual of this era).
Manual Type
Manual Type:
Factory Service Manual / Workshop Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine Mechanical (Theta-II 2.0L G4GC), Engine Control System (ECM), Fuel System, Ignition System, Cooling System, Lubrication System, Exhaust System, Transmission (Manual & Automatic), Driveline, Suspension (Front & Rear), Steering System, Brake System (ABS, EBD), Climate Control System (HVAC), Electrical System (Wiring Diagrams, Components), Body & Interior, Restraint Systems (Airbags), Diagnostics & Troubleshooting.
Procedures Included
Procedures Included:
Routine maintenance (oil changes, filter replacements, fluid checks), component removal and installation, engine rebuild procedures, transmission overhaul, brake caliper service, suspension component replacement, steering rack repair, HVAC system diagnosis and repair, electrical troubleshooting, diagnostic trouble code (DTC) interpretation and resolution, body panel alignment and repair, airbag system servicing.
Technical Depth
Technical Depth:
Comprehensive. Covers from basic fluid checks and adjustments to complete engine and transmission overhauls. Includes detailed diagnostic procedures, wiring diagrams, torque specifications, and special tool requirements.
📊 Manual Specifications
File Format
File Format:
Searchable PDF with high-resolution diagrams.
Print Quality
Print Quality:
High-resolution, suitable for printing individual pages or sections.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Primary Engine:
2.0L (1998cc) DOHC 16-valve CVVT Inline-4 (Theta-II G4GC)
Performance
Horsepower:
Approximately 140-142 hp (104-106 kW) @ 6000 rpm
Torque:
Approximately 136-139 lb-ft (184-189 Nm) @ 4500 rpm
Fuel System
Fuel System:
Multi-point fuel injection (MPI), gasoline
Fuel Type:
Unleaded gasoline (Octane rating recommended: 87)
Technical Details
Bore X Stroke:
86.0 mm x 86.0 mm
Compression Ratio:
10.1:1
Engine Oil Capacity:
4.7 US quarts (4.4 liters) with filter change.
Recommended Oil Viscosity:
SAE 5W-20 (API SM or higher)
Timing Drive:
Timing chain
🔧 Transmission
Standard
Standard Transmission:
5-speed manual transmission
Optional
Optional Transmission:
4-speed automatic transmission (H-Matic)
Features
Automatic Transmission Features:
Electronic control, lock-up torque converter for improved fuel efficiency.
Fluid Type
Manual Transmission Fluid:
API GL-4, SAE 75W/85 or 75W-90
Automatic Transmission Fluid:
Kia Genuine ATF SP-III or equivalent (check manual for exact specification)
📐 Dimensions
Exterior
Length:
Approx. 170.5 inches (4330 mm)
Width:
Approx. 72.7 inches (1847 mm)
Height:
Approx. 67.3 inches (1710 mm)
Wheelbase:
Approx. 103.1 inches (2619 mm)
Ground Clearance:
Approx. 7.7 inches (195 mm)
Cargo
Cargo Volume Rear Seats Up:
Approx. 31.0 cu ft (878 liters)
Cargo Volume Rear Seats Folded:
Approx. 66.3 cu ft (1877 liters)
Weights
Curb Weight:
Approx. 3300-3500 lbs (1497-1588 kg) depending on configuration.
Gross Vehicle Weight Rating Gvw:
Approx. 4700 lbs (2132 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5-Star (for 2010 model year in many markets)
NHTSA Front Impact Passenger:
5-Star (for 2010 model year in many markets)
IIHS Side Impact Rating:
Good (for 2010 model year in many markets)
Active Features
Active Features:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Traction Control System (TCS) (often standard or available), Electronic Stability Control (ESC) (often available).
Passive Features
Passive Features:
Front airbags, front side-impact airbags, side curtain airbags (often standard or available), front seatbelt pretensioners, active front head restraints.
💡 Technology Features
Infotainment
Infotainment System:
Basic infotainment systems were common, often including an AM/FM/CD/MP3 player with SiriusXM satellite radio capability. Higher trims might have featured a more advanced audio system with auxiliary input and USB ports.
Driver Assistance
Driver Assistance Features:
Limited by modern standards. Primary features were ABS, EBD, and available TCS/ESC. Cruise control was a common convenience feature.
Connectivity
Connectivity Options:
Auxiliary audio input jack, USB port (on select trims), Bluetooth hands-free calling (on select trims).
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first (under normal driving conditions).
Air Cleaner Filter Replacement:
Every 20,000 miles (32,000 km) or 24 months.
Engine Coolant Replacement:
Initial replacement at 60,000 miles (96,000 km) or 48 months, then every 30,000 miles (48,000 km) or 24 months thereafter.
Spark Plug Replacement:
Iridium type: 100,000 miles (160,000 km).
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 (check manual for specific requirement).
Power Steering Fluid:
Kia Genuine Power Steering Fluid or DEXRON-III/MERCON equivalent.
Coolant Type:
Ethylene glycol-based coolant with OAT (Organic Acid Technology) additive for long life, typically a 50/50 mix with deionized water. (e.g., Kia Long Life Coolant - Yellow).
Known Issues
Known Issues:
Occasional reports of ABS sensor failures, minor oil leaks from valve cover gasket or oil pan, and some issues with the automatic transmission shift solenoids in higher mileage vehicles. Premature wear on suspension components like ball joints and tie rod ends can occur with aggressive driving or poor road conditions.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Kia, a South Korean automaker, has a history dating back to 1944. It has grown from a small manufacturer of motorcycles and bicycles to a global automotive powerhouse, known for its value, quality improvements, and stylish designs under the leadership of Peter Schreyer.
Model Evolution
Model Evolution:
The Kia Sportage (JE generation, 2005-2010) represented Kia's second generation of its compact SUV. It transitioned from a body-on-frame construction to a unibody chassis, offering a more car-like driving experience and improved handling compared to its predecessor.
Production
Production Years:
2005-2010 (JE generation)
Manufacturing Locations:
South Korea (primarily Kia's Gwangmyeong facility).
🏆 Awards & Recognition
Recognitions
Recognitions:
While the 2010 Sportage didn't typically win major awards, it consistently received positive marks for value and reliability in its segment from consumer publications. Its strong safety ratings from NHTSA and IIHS contributed to its appeal.
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