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KIA SPORTAGE 2.4L 2012 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Sportage Year: 2012 Engine: 2.4L (G4KC / Theta II) Codes Engine Code Primary: G4KC Engine Code Familial: Theta II 👋 Introduction Market Position...
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KIA SPORTAGE 2.4L 2012 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Sportage
Year:
2012
Engine:
2.4L (G4KC / Theta II)
Codes
Engine Code Primary:
G4KC
Engine Code Familial:
Theta II
👋 Introduction
Market Position
Vehicle Segment:
Compact Crossover SUV
Target Audience:
DIY enthusiasts, independent repair shops, general automotive service providers.
Competitive Analysis
Key Competitors:
Honda CR-V, Toyota RAV4, Nissan Rogue, Hyundai Tucson, Ford Escape.
Key Features
Vehicle Appeal:
Stylish design, practical interior, available AWD, fuel-efficient for its class.
Manual Value Proposition:
Provides in-depth technical information enabling complex repairs and proactive maintenance, saving on dealership costs.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Maintenance, Troubleshooting, Repair
Page Count
Estimated Page Count:
2000+
Manual Type
Type:
Full Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul procedures, component diagnostics, lubrication system, cooling system, fuel delivery, emission control systems.
Engine Management:
ECM diagnostics, sensor data, actuator control, ignition system, fuel injection strategy, emissions control (OBD-II).
Transmission Automatic:
Component identification, hydraulic control, shift solenoids, torque converter, electronic control module (TCM), fluid service, overhaul.
Drivetrain:
Front-wheel drive (FWD) and All-wheel drive (AWD) systems, differentials, drive axles, propeller shaft (AWD).
Suspension:
Front MacPherson strut, rear multi-link independent suspension, shock absorbers, springs, control arms, anti-roll bars.
Steering:
Electric Power Steering (EPS) system, steering column, intermediate shaft, tie rod ends, power steering fluid (if applicable).
Brakes:
Front and rear disc brakes, ABS, EBD, HAC (Hill-start Assist Control), brake fluid specifications, bleeding procedures, component replacement.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), fuses, relays, wiring diagrams, lighting, accessories.
Body And Chassis:
Body panel removal and installation, door mechanisms, glass, seals, interior trim, structural components.
HVAC:
Air conditioning system, heater core, blower motor, refrigerant, troubleshooting for cooling and heating.
Safety Systems:
Airbag system, seat belt pretensioners, SRS module diagnostics.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter replacement, cabin air filter replacement, spark plug replacement, fluid level checks and top-offs.
Troubleshooting:
Diagnostic trouble codes (DTCs) interpretation, symptom-based troubleshooting guides, intermittent fault diagnosis.
Component Replacement:
Step-by-step instructions for replacing key components like alternators, starters, fuel pumps, water pumps, brake calipers, suspension arms.
Engine Rebuild:
Detailed procedures for engine disassembly, inspection, cleaning, reassembly, torque specifications for all fasteners.
Transmission Overhaul:
Complete guide to transmission disassembly, clutch pack replacement, valve body servicing, reassembly.
Electrical Diagnostics:
Use of multimeters, oscilloscopes, interpreting wiring diagrams, tracing electrical faults.
Chassis Alignment:
Wheel alignment specifications and procedures.
Body Repair:
Guidelines for minor bodywork and panel adjustments.
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to full engine and transmission rebuilds, including advanced electrical diagnostics.
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Print Readability:
High-resolution, clear text and diagrams suitable for printing.
Binding Type
Binding Type:
N/A (Digital Product)
Paper Type
Paper Type:
N/A (Digital Product)
Searchability
Text Searchability:
Likely searchable text content for quick information retrieval.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, DOHC, 16-valve
Displacement:
2359 cc (2.4 Liters)
Performance
Horsepower Peak:
176 hp @ 6000 rpm (approx.)
Torque Peak:
169 lb-ft @ 4000 rpm (approx.)
Fuel System
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 Octane Recommended)
Emission Control
Emission Standard:
SULEV (Super Ultra Low Emission Vehicle) in some markets
🔧 Transmission
Standard
Transmission Type:
6-speed Automatic
Optional
Optional Transmission:
N/A for 2.4L engine in this model year
Features
Transmission Control:
Electronically controlled with adaptive shift logic.
Fluid
Transmission Fluid Type:
Kia ATF SP-IV (or equivalent)
Transmission Fluid Capacity:
Approx. 7.1 Liters (14.2 Pints) for complete fill (check manual for exact capacity)
📐 Dimensions
Exterior
Length:
174.0 inches (4415 mm)
Width:
72.4 inches (1839 mm)
Height:
65.2 inches (1656 mm)
Wheelbase:
103.9 inches (2640 mm)
Cargo
Cargo Volume Behind Rear Seat:
26.7 cu ft (756 L)
Cargo Volume With Rear Seat Folded:
60.7 cu ft (1719 L)
Weights
Curb Weight FWD:
3525 lbs (1599 kg)
Curb Weight AWD:
3717 lbs (1686 kg)
Towing Capacity:
2,000 lbs (907 kg) (when properly equipped)
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
4-Star Overall (for 2012 model year, FWD variant)
IIHS Front Crash Rating:
Good
IIHS Side Crash Rating:
Good
IIHS Roof Strength Rating:
Good
Active Features
ABS:
Standard Anti-lock Braking System
Ebd:
Standard Electronic Brake-force Distribution
Esc:
Standard Electronic Stability Control (ESC) with Traction Control System (TCS)
Hac:
Standard Hill-start Assist Control
Passive Features
Airbags:
Dual front airbags, front side-impact airbags, side-curtain airbags (front and rear).
Seatbelts:
3-point seatbelts with pretensioners and load limiters in front.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD/MP3 audio system with auxiliary input. Optional Infinity audio system available on higher trims.
Connectivity:
Bluetooth hands-free calling and audio streaming available on select trims.
Navigation:
Optional navigation system available on higher trims.
Driver Assistance
Camera:
Optional rearview camera available on higher trims.
Keyless Entry:
Standard keyless entry, optional push-button start with smart key.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months, whichever comes first (severe conditions may require shorter intervals).
Air Filter Replacement Interval:
Every 30,000 miles or 24 months.
Cabin Air Filter Replacement Interval:
Every 15,000 miles or 12 months.
Spark Plug Replacement Interval:
Every 60,000 miles (Iridium type).
Transmission Fluid Change Interval:
Every 60,000 miles or 48 months (under normal driving conditions; consult manual for severe conditions).
Coolant Replacement Interval:
Initial change at 105,000 miles or 60 months, then every 30,000 miles or 24 months thereafter.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 API SN or ILSAC GF-4/GF-5 (check manual for specific viscosity)
Engine Oil Capacity:
4.3 US quarts (4.1 Liters) with filter change.
Brake Fluid Type:
DOT 3 or DOT 4 (check manual for exact specification)
Coolant Type:
Ethylene glycol-based antifreeze (HOAT - Hybrid Organic Acid Technology) - typically a pink or red color.
Known Issues
Common Complaints:
Occasional reports of premature wear on certain suspension components, HVAC blower motor failures, and occasional minor electrical glitches. Some owners have reported early catalytic converter issues. Theta II engines have had some documented issues, though the 2012 model year is generally considered more robust than earlier Theta II applications in other Hyundai/Kia models.
Theta Ii Engine Considerations:
While the manual would cover standard maintenance, awareness of potential Theta II engine issues (e.g., excessive oil consumption in some instances, though less prevalent in later years/models) is beneficial for diagnosis.
📚 Vehicle History
Brand Heritage
Brand Origin:
South Korea
Model Evolution
Generation:
Second Generation (KM)
Generation Years:
2004-2009 (first gen), 2010-2015 (second gen)
Refresh:
The 2012 model year represents the second generation, which underwent a significant redesign from the first generation.
Production
Manufacturing Location:
South Korea (primarily)
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick:
The Sportage often received good ratings from IIHS, with some models earning 'Top Safety Pick' status in certain years.
Kbb Ratings:
Kelley Blue Book often rated the Sportage well for its value and features in the compact SUV segment.
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