KIA SPORTAGE 1999 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Sportage Year: 1999 Generation Code: JA (First Generation) 👋 Introduction Market Position Segment: Compact SUV / Crossover Target Audience: Off-road enthusiasts, families seeking...

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Distributeur:

UGS: 418622

Mots clés: 1999 Car Cars Kia Misc SPORTAGE

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Description

🏷️ Basic Information

Identification

Make:

Model:

Sportage

Year:

Generation Code:

JA (First Generation)

👋 Introduction

Market Position

Segment:

Compact SUV / Crossover

Target Audience:

Off-road enthusiasts, families seeking utility, budget-conscious SUV buyers.

Competitive Analysis

Key Competitors 1999:

Honda CR-V, Toyota RAV4, Ford EcoSport (early iterations), Nissan X-Trail (later).

Key Features

Body Styles:

5-door SUV, 3-door soft-top/hard-top convertible (less common).

Drivetrain Options:

Part-time 4WD (standard on many trims), 2WD (available on some).

Utility:

Body-on-frame construction (shared with Mazda B-Series/Ford Ranger platform), capable off-road.

📋 Manual Details

Coverage Areas

Manual Type:

Full Service & Repair Manual

Language:

English

Format:

Digital (likely PDF, implied by typical online sales)

Page Count:

Comprehensive (estimated 1000+ pages for a full service manual)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed overhaul, component testing, diagnostics for gasoline engines.

Engine Electrical:

Ignition system, starting and charging systems, ECU, sensors, wiring diagrams.

Fuel System:

Fuel injection system (MPI), fuel pump, injectors, fuel pressure testing, evaporative emission control (EVAP).

Cooling System:

Radiator, thermostat, water pump, fan clutch, coolant specifications and flushing procedures.

Exhaust System:

Catalytic converter, mufflers, exhaust manifold, emissions control components.

Transmission Manual:

Service and overhaul procedures for the manual gearbox, clutch system.

Transmission Automatic:

Operation, diagnostics, fluid specifications, filter replacement for automatic transmission.

Drivetrain 4Wd:

Four-wheel-drive system operation, transfer case, differentials, drive shafts, CV joints.

Suspension Front:

MacPherson strut, control arms, ball joints, bushings, alignment specifications.

Suspension Rear:

Multi-link independent suspension (for some variants), coil springs, shock absorbers, alignment.

Steering System:

Power steering system, steering rack, tie rods, steering column, fluid specifications.

Brake System Front:

Disc brakes, caliper service, pad replacement, rotor specifications.

Brake System Rear:

Disc or drum brakes (depending on variant), shoe/pad replacement, drum/rotor specifications.

Electrical Body:

Lighting system, power windows, door locks, mirrors, wipers, horn, interior and exterior lights.

Climate Control:

HVAC system operation, blower motor, AC compressor, refrigerant, heater core.

Body And Chassis:

Body panel removal, door mechanisms, hood, tailgate, chassis structural information.

Safety Systems:

Seat belts, airbag system (if equipped), SRS components, safety standards.

Procedures Included

Maintenance:

Scheduled maintenance intervals, oil changes, filter replacements, fluid checks, belt inspections.

Troubleshooting:

Diagnostic flowcharts, common problem identification and solutions, symptom-based troubleshooting.

Repair:

Step-by-step repair instructions for all major mechanical and electrical components.

Diagnostics:

OBD-II diagnostics, sensor data interpretation, fault code explanations, testing procedures.

Rebuilds:

Complete engine and transmission rebuild procedures, torque specifications, bearing clearances.

Technical Depth

Depth:

Expert-level diagnostics, component-level repair, complete vehicle overhauls, detailed schematics.

Schematics:

Includes comprehensive electrical wiring diagrams for all systems.

Specifications:

Torque values, clearances, fluid capacities, resistance values, voltage readings.

📊 Manual Specifications

File Format

Digital Quality:

High-resolution scans or native digital files ensuring clarity of text and diagrams.

Print Quality

Scalability:

Printable pages at standard paper sizes (e.g., Letter, A4).

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

FE-DOHC (2.0L Inline-4 Gasoline)

Displacement 1:

1998 cc

Bore X Stroke 1:

86.0 mm x 86.0 mm

Compression Ratio 1:

9.4:1

Horsepower 1:

122 hp @ 6000 rpm (approx.)

Torque 1:

170 Nm @ 4500 rpm (approx.)

Performance

Engine Code 2:

GA16DE (Nissan-sourced, some markets)

Displacement 2:

1597 cc

Horsepower 2:

95 hp @ 6000 rpm (approx.)

Torque 2:

134 Nm @ 4000 rpm (approx.)

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Fuel Tank Capacity:

60 Liters (approx.)

🔧 Transmission

Standard

Type Standard:

5-Speed Manual Transmission

Optional

Type Optional:

4-Speed Automatic Transmission

Features

Transfer Case:

Part-time 4WD system with manual engagement or electronically controlled coupling (depending on market/trim).

Automatic Transmission Fluid Spec:

Kia ATF-SP II or equivalent (consult manual for exact spec)

📐 Dimensions

Exterior

Length:

4,035 mm

Width:

1,720 mm

Height:

1,675 mm (with roof rails)

Wheelbase:

2,650 mm

Ground Clearance:

190 mm (approx.)

Weights

Curb Weight Manual:

1,450 kg (approx.)

Curb Weight Automatic:

1,490 kg (approx.)

Cargo

Cargo Volume Seats Up:

Varies by configuration, estimated ~300-400 liters behind rear seats.

Cargo Volume Seats Down:

Substantial cargo space with rear seats folded.

🛡️ Safety Features

Ratings

NHTSA Front Driver:

Not comprehensively rated by NHTSA for this year/model in many regions.

IIHS Crash Test:

Limited data available; early SUVs often had lower ratings than modern vehicles.

Active Features

Available on higher trims or as an option.

Traction Control:

Rarely equipped on this generation.

Passive Features

Airbags:

Driver and front passenger airbags standard on most models.

Seat Belts:

3-point ELR seat belts with pretensioners for front occupants.

💡 Technology Features

Infotainment

Head Unit:

Basic AM/FM radio with cassette player, optional CD player.

Speakers:

Typically 4-6 speaker system.

Driver Assistance

Cruise Control:

Available on higher trim levels.

Connectivity

Auxiliary Input:

Not typically equipped; aftermarket solutions required.

Bluetooth:

Not available.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 5,000 miles or 6 months, whichever comes first.

Oil Filter Replacement:

With every oil change.

Air Filter Replacement:

Every 15,000 miles or 12 months.

Spark Plug Replacement:

Every 30,000 miles (standard plugs) or 60,000 miles (long-life plugs).

Coolant Flush:

Every 30,000 miles or 24 months.

Transmission Fluid Change Auto:

Every 30,000 miles or 24 months, inspect for condition.

Transmission Fluid Change Manual:

Every 45,000 miles or 36 months.

Fluid Specifications

Engine Oil Type:

API SG or higher, SAE 10W-30 (check manual for climate-specific recommendations).

Engine Oil Capacity:

Approx. 4.3 liters (with filter).

Coolant Type:

Ethylene glycol based, permanent antifreeze (e.g., Kia Coolant Long Life)

Brake Fluid Type:

DOT 3

Power Steering Fluid Type:

ATF DEXRON II/III or equivalent (consult manual).

Known Issues

Engine Issues:

Potential for head gasket failure in higher mileage examples; oil leaks from valve cover and oil pan.

Transmission Issues:

Automatic transmission can exhibit harsh shifting if fluid is neglected; manual clutch wear.

Suspension Issues:

Worn bushings, ball joints, and tie rod ends are common wear items, leading to noise and alignment issues.

Electrical Issues:

Corrosion in wiring harnesses, failure of power window regulators, alternator issues.

Rust:

Vulnerable to rust in common areas like wheel wells, rocker panels, and chassis components, especially in corrosive climates.

📚 Vehicle History

Brand Heritage

Kia Positioning:

Kia established itself as a value-oriented manufacturer, expanding globally.

Model Evolution

First Generation Launch:

Introduced in 1997, this marked Kia's entry into the compact SUV segment.

Platform Sharing:

Based on a chassis derived from Mazda/Ford compact truck platforms, offering robust construction.

Production

Production Years Gen1:

1997-2006 (with facelifts)

Manufacturing Locations:

South Korea; assembly also occurred in other global locations.

🏆 Awards & Recognition

Recognitions

Market Perception:

Considered a value-driven choice with respectable off-road capability for its class.