KIA SPORTAGE 2002 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Sportage Year: 2002 Codes Chassis Code: K00 Engine Code Gasoline: FE 👋 Introduction Market Position Segment: Compact SUV Target Audience: DIY enthusiasts, professional...

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Taper: Car

Distributeur:

UGS: 418625

Mots clés: 2002 Car Cars Kia Misc SPORTAGE

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Model:

Sportage

Year:

Codes

Chassis Code:

Engine Code Gasoline:

👋 Introduction

Market Position

Segment:

Compact SUV

Target Audience:

DIY enthusiasts, professional mechanics, fleet owners

Competitive Analysis

Key Competitors 2002:

Honda CR-V, Toyota RAV4, Ford Escape, Mazda Tribute, Nissan Xterra

Key Features

Vehicle Highlights:

Body-on-frame construction (older models), available V6 engine, robust AWD system

Manual Value Proposition:

Provides in-depth, factory-level repair information for owners and technicians alike.

📋 Manual Details

Coverage Areas

Coverage Scope:

Comprehensive service, maintenance, and troubleshooting

Page Count

Estimated Pages:

1500+

Manual Type

Type:

Full Service & Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine:

2.0L FE DOHC, 2.7L Delta V6 DOHC

Engine Management:

Fuel injection, ignition system, emissions control (OBD-II)

Transmission:

4-speed Automatic, 5-speed Manual

Drivetrain:

Front-Wheel Drive (FWD), All-Wheel Drive (AWD) system diagnostics and repair

Suspension:

Front independent strut, Rear multi-link suspension

Brakes:

Front vented discs, Rear discs (ABS system included)

Steering:

Power assisted rack and pinion

Electrical System:

Battery, charging system, starting system, lighting, instruments, fuses, relays

Body And Chassis:

Exterior panels, interior trim, doors, windows, seats, chassis components

HVAC:

Heating, Ventilation, and Air Conditioning system diagnosis and repair

Safety Systems:

Airbags, seatbelt systems

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, fluid checks and changes

Troubleshooting:

Diagnostic flowcharts, symptom-based troubleshooting guides

Repair:

Component removal and installation, engine rebuild procedures, transmission overhaul

Diagnostics:

On-board diagnostics (OBD-II) code interpretation, sensor testing, actuator testing

Specifications:

Torque specifications, tolerances, clearances

Technical Depth

Depth:

Detailed, from basic maintenance to complete engine and transmission rebuilds

📊 Manual Specifications

File Format

Digital Format:

Searchable PDF with hyperlinked table of contents

Print Quality

Resolution:

High-resolution scans for clear text and diagrams

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Quality:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine 1 Name:

2.0L DOHC Inline-4 (FE)

Engine 1 Displacement:

1998 cc (122 cu in)

Engine 1 Bore X Stroke:

85.0 mm x 88.0 mm

Engine 1 Compression Ratio:

9.6:1

Engine 1 Horsepower:

128 hp @ 6000 rpm

Engine 1 Torque:

135 lb-ft @ 4500 rpm

Optional Engine

Engine 2 Name:

2.7L DOHC V6 (Delta)

Engine 2 Displacement:

2656 cc (162 cu in)

Engine 2 Bore X Stroke:

86.7 mm x 75.0 mm

Engine 2 Compression Ratio:

9.3:1

Engine 2 Horsepower:

173 hp @ 6000 rpm

Engine 2 Torque:

177 lb-ft @ 3000 rpm

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline (87 Octane Recommended)

Fluid Specifications

Engine Oil Type:

API SG or SH, SAE 5W-30

Engine Oil Capacity 4Cyl:

4.5 US quarts (4.3 L) with filter change

Engine Oil Capacity V6:

4.8 US quarts (4.6 L) with filter change

Coolant Type:

Ethylene glycol-based coolant with corrosion inhibitors (50/50 mix)

🔧 Transmission

Standard

Transmission 1 Type:

5-speed Manual

Optional

Transmission 2 Type:

4-speed Automatic (4-Speed Automatic Transmission - SPORTMATIC)

Features

Automatic Features:

Electronically controlled, Sportshift mode

Fluid Specifications

Manual Transmission Fluid:

API GL-4, SAE 75W-90

Automatic Transmission Fluid:

Kia Genuine ATF SP-III or equivalent

Fluid Capacities

Manual Transmission Capacity:

2.2 US quarts (2.1 L)

Automatic Transmission Capacity:

7.0 US quarts (6.6 L) total (pan drop)

📐 Dimensions

Exterior

Length:

172.8 inches (4389 mm)

Width:

70.5 inches (1791 mm)

Height:

66.1 inches (1679 mm)

Wheelbase:

103.5 inches (2629 mm)

Interior

Passenger Volume:

97.5 cu ft (2761 L)

Cargo

Cargo Volume Behind Rear Seat:

27.1 cu ft (767 L)

Cargo Volume With Rear Seat Folded:

67.1 cu ft (1900 L)

Weights

Curb Weight FWD:

3300 - 3500 lbs (1497 - 1588 kg) approx.

Curb Weight AWD:

3450 - 3700 lbs (1565 - 1678 kg) approx.

Gross Vehicle Weight Rating:

4700 - 4900 lbs (2132 - 2223 kg) approx.

Towing Capacity:

1500 lbs (680 kg) with trailer brake, 1000 lbs (454 kg) without

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

Not Rated / Acceptable (refer to specific test results)

NHTSA Front Impact Passenger:

Not Rated / Acceptable (refer to specific test results)

IIHS Frontal Offset Score:

Marginal (for early models, testing varied)

Active Features

Standard on most trims

Traction Control:

Optional on some trims

Passive Features

Airbags:

Driver and front passenger airbags (standard)

Seatbelts:

3-point seatbelts with pretensioners for front occupants

💡 Technology Features

Infotainment

Audio System:

AM/FM stereo with CD player, optional cassette tape player

Speaker Configuration:

4 or 6 speaker systems

Driver Assistance

Cruise Control:

Available on higher trim levels

Connectivity

Auxiliary Input:

N/A (typically no standard auxiliary input or USB)

Instrumentation

Gauge Cluster:

Analog gauges for speedometer, tachometer, fuel, coolant temperature; warning lights

🔧 Maintenance

Service Intervals

Oil Change Interval Typical:

Every 3,750 miles (6,000 km) or 3 months

Air Filter Replacement Interval:

Every 15,000 miles (24,000 km) or 12 months

Spark Plug Replacement Interval 4Cyl:

Every 30,000 miles (48,000 km) (standard spark plugs)

Spark Plug Replacement Interval V6:

Every 60,000 miles (96,000 km) (iridium plugs)

Timing Belt Replacement Interval 4Cyl:

Every 60,000 miles (96,000 km) or 4 years (critical replacement)

Automatic Transmission Fluid Change:

Every 30,000 miles (48,000 km) or 24 months

Fluid Specifications

Brake Fluid Type:

DOT 3

Power Steering Fluid Type:

ATF Dexron III or equivalent

Known Issues

Common Issue 1:

Timing belt failure in 2.0L engine if not replaced on schedule (causes severe engine damage)

Common Issue 2:

Rear main crankshaft seal leaks

Common Issue 3:

CV joint wear, especially in AWD models used off-road

Common Issue 4:

EGR valve clogging leading to rough idle or stalling

Common Issue 5:

Power window regulator failure

📚 Vehicle History

Brand Heritage

Kia Founding:

1944 (originally manufactured bicycle parts and steel tubing)

Kia Automotive Entry:

1962 (motorcycles), 1970s (commercial vehicles)

Model Evolution

First Generation Start:

Second Generation Start:

Sportage 2002 Positioning:

End of the first generation, offering a more rugged, body-on-frame SUV experience compared to car-based crossovers.

Production

Manufacturing Location Korea:

Gwangmyeong, Gyeonggi-do, South Korea

Production Years:

1997-2004 (First Generation)

🏆 Awards & Recognition

Recognitions

Automotive Awards:

Kia Sportage received moderate reviews for its utility and value in its segment, often praised for its optional V6 and AWD capabilities in its early years.