KIA SPORTAGE 2003 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Sportage Year: 2003 Codes Chassis Code: KM 👋 Introduction Market Position Segment: Compact SUV / Crossover Target Audience: DIY enthusiasts, independent repair shops,...

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Distributeur:

UGS: 418626

Mots clés: 2003 Car Cars Kia Misc SPORTAGE

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Model:

Sportage

Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Compact SUV / Crossover

Target Audience:

DIY enthusiasts, independent repair shops, Kia dealerships

Competitive Analysis

Competitors 2003:

Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra, Hyundai Santa Fe

Key Features Vehicle

Value Proposition:

Affordable, capable compact SUV with available AWD and a practical interior.

Key Features Manual

Completeness:

Offers the same detailed information used by factory-trained technicians.

📋 Manual Details

Coverage Areas

Regions:

Global (North America, Europe, Asia, etc.)

Languages:

English

Page Count

Estimated Pages:

1500+

Manual Type

Type:

Full Service and Repair Manual

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, Fuel System, Exhaust System, Cooling System, Lubrication System, Ignition System

Transmission:

Manual Transmission, Automatic Transmission

Drivetrain:

Driveshafts, Differentials, Transfer Case, AWD System

Suspension:

Front Suspension, Rear Suspension, Shock Absorbers, Springs, Bushings

Steering:

Power Steering System, Steering Column, Rack and Pinion

Brakes:

Brake System, ABS, Brake Pads, Rotors, Lines, Calipers

Electrical:

Battery, Charging System, Starting System, Lighting, Fuses, Relays, Wiring Diagrams

Body:

Exterior Body Panels, Doors, Hood, Tailgate, Bumpers, Interior Trim

HVAC:

Heating, Ventilation, Air Conditioning System

Safety Systems:

Airbags, Seatbelts

Procedures Included

Maintenance:

Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks

Troubleshooting:

Diagnostic Procedures, Symptom-Based Troubleshooting Charts

Repair:

Component Removal and Installation, Major Component Rebuilds

Diagnostics:

On-Board Diagnostics (OBD-II), DTC Code Explanations and Solutions

Technical Specifications:

Torque Specifications, Clearances, Measurements

Technical Depth

Depth:

Comprehensive: From basic fluid services to complete engine and transmission overhauls, including detailed electrical schematics and diagnostic procedures.

📊 Manual Specifications

File Format

File Type:

Searchability:

Fully searchable text for quick information retrieval

Print Quality

Printability:

Printable pages for workshop use

Binding Type

Binding:

N/A (Digital format)

Paper Type

Paper Type:

N/A (Digital format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

G4GC (beta II)

Engine Type:

Inline-4 Cylinder, DOHC, 16-Valve

Displacement:

1975 cc (2.0 Liters)

Bore X Stroke:

82.0 mm x 93.5 mm

Compression Ratio:

9.6:1

Performance

Horsepower:

122-130 PS @ 5500 rpm (depending on market/tuning)

Torque:

179-186 Nm @ 4500 rpm (depending on market/tuning)

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Recommended Fuel:

Unleaded Gasoline (Octane Rating 91 or higher recommended)

Cooling System

Coolant Capacity:

Approx. 7.5 Liters (with heater)

Lubrication System

Oil Capacity:

Approx. 4.0 Liters (without filter change)

Recommended Oil Viscosity:

SAE 5W-30 (API SJ or higher)

🔧 Transmission

Standard

Type:

5-speed Manual Transmission

Optional

Type:

4-speed Automatic Transmission

Features

AWD System:

Electronically controlled, on-demand Four-Wheel Drive (4WD) available.

Fluid Specs Automatic

Atf Type:

Kia Genuine ATF SP-III or equivalent

Fluid Capacity Automatic

Capacity:

Approx. 7.2 Liters (total)

📐 Dimensions

Exterior

Length:

4,345 mm (171.1 in)

Width:

1,765 mm (69.5 in)

Height:

1,670 mm (65.7 in) - without roof rails

Wheelbase:

2,630 mm (103.5 in)

Ground Clearance:

Approx. 195 mm (7.7 in)

Weights

Curb Weight:

Approx. 1,450 - 1,600 kg (3,197 - 3,527 lbs)

Gross Vehicle Weight Rating:

Approx. 2,100 kg (4,630 lbs)

Cargo

Cargo Volume Seats Up:

Approx. 660 Liters (23.3 cu ft)

Cargo Volume Seats Down:

Approx. 1,790 Liters (63.2 cu ft)

🛡️ Safety Features

Ratings

NHTSA Frontal Driver:

Not explicitly rated by NHTSA for this year in this format; generally considered adequate for its class.

IIHS Side Impact:

Not explicitly rated by IIHS for this year in this format; generally considered adequate for its class.

Active Features

Anti-lock Braking System (ABS) available on most trims.

Traction Control:

Traction Control System (TCS) available on some models, particularly with AWD.

Passive Features

Airbags:

Front driver and passenger airbags standard. Optional side airbags available on some trims.

Seatbelts:

3-point seatbelts with pretensioners for front occupants, 3-point seatbelts for rear outboard occupants, lap belt for rear center occupant.

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for Children) system.

💡 Technology Features

Infotainment

Head Unit:

Factory AM/FM/CD stereo system standard. Optional cassette player or premium sound system available on higher trims.

Speakers:

Typically 4-6 speakers depending on trim level.

Driver Assistance

Cruise Control:

Standard on most trims.

Connectivity

Aux Input:

Not typically factory-equipped, aftermarket solutions available.

🔧 Maintenance

Service Intervals

Oil And Filter Change:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first.

Air Filter Replacement:

Every 15,000 miles (24,000 km) or 12 months.

Cabin Air Filter Replacement:

Every 15,000 miles (24,000 km) or 12 months (if equipped).

Spark Plug Replacement:

Every 60,000 miles (96,000 km).

Coolant Replacement:

First replacement at 60,000 miles (96,000 km), then every 30,000 miles (48,000 km).

Transmission Fluid Change Automatic:

Every 60,000 miles (96,000 km) under normal driving conditions.

Fluid Specifications

Engine Oil:

SAE 5W-30, API SJ or higher

Coolant:

Ethylene Glycol based coolant (50/50 mix with distilled water)

Brake Fluid:

DOT 3

Known Issues

Engine:

Occasional issues with oil leaks (valve cover gasket), ignition coil failures, and carbon buildup in older engines.

Transmission:

Automatic transmission can sometimes exhibit harsh shifting or delayed engagement, often related to fluid contamination or solenoid issues.

Suspension:

Worn bushings and ball joints can lead to noise and handling degradation over time.

Electrical:

Corrosion on grounds or battery terminals, occasional issues with power window regulators and door lock actuators.

Body:

Rust can be a concern in areas with heavy road salt usage, particularly around wheel wells and rocker panels.

📚 Vehicle History

Brand Heritage

Kia Automotive Group:

Hyundai Motor Group.

Brand Focus:

Value-oriented, reliable transportation, expanding global market presence.

Model Evolution

First Generation Start:

Second Generation Start:

Generation Covered:

First Generation (1997-2004 worldwide, 2000-2005 in North America)

Production

Manufacturing Locations:

South Korea (Hwaseong), Malaysia (CKD)

Production Years Covered By Manual:

2003 model year vehicles.

🏆 Awards & Recognition

Recognitions

Industry Awards:

While the 2003 Sportage itself didn't garner major individual awards, it was part of Kia's push for market share and perceived quality improvements in the early 2000s.

Ratings

Consumer Reports Reliability:

Varies by model year and specific components, but generally considered average to below average for its class during this era.