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Kia Sportage 1999 Repair Service Manual

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🏷️ Basic Information Identification Make: Kia Model: Sportage Year: 1999 Codes Platform Code: KJ Vin Prefix: 514 👋 Introduction Market Position Segment: Compact SUV Original Target Audience: Budget-conscious consumers seeking...
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Taper: Car
Distributeur:
UGS: 388411
Mots clés: 1999 Car Cars Kia Misc Sportage
Kia Sportage 1999 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Sportage
Year:
1999
Codes
Platform Code:
KJ
Vin Prefix:
514
👋 Introduction
Market Position
Segment:
Compact SUV
Original Target Audience:
Budget-conscious consumers seeking an affordable, capable SUV with either 2WD or 4WD options.
Competitive Analysis
Key Competitors:
Honda CR-V, Toyota RAV4, Suzuki Vitara, Ford EcoSport (early models), Nissan Xterra.
Key Features
Body Styles:
3-door and 5-door variants.
Drivetrain Options:
Available in 2WD (rear-wheel drive) and 4WD.
Suspension Type:
Body-on-frame construction with independent front suspension and solid rear axle (common for its era).
📋 Manual Details
Coverage Areas
General Coverage:
Comprehensive repair and service procedures for the 1999 Kia Sportage.
Engine Coverage:
2.0L FE DOHC, 2.0L FE SOHC, 2.5L MV DOHC.
Transmission Coverage:
4-speed automatic, 5-speed manual.
Chassis Coverage:
Suspension, steering, brakes, drivetrain, 4WD system.
Electrical Coverage:
Wiring diagrams, lighting, accessories, starter, alternator, battery.
Body Coverage:
Body panels, doors, windows, interior trim, HVAC system.
Troubleshooting Coverage:
Diagnostic procedures and common issue resolutions.
Page Count
Estimated Pages:
~1500-2000
Manual Type
Type:
Factory Service Manual (FSM) / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, lubrication, cooling, fuel delivery, ignition, emissions, engine control module (ECM).
Transmission Systems:
Manual and automatic transmission overhaul, operation, diagnosis, and repair.
Drivetrain Systems:
Front and rear differentials, drive shafts, CV joints, 4WD system operation and repair.
Suspension Steering:
Front and rear suspension components, steering gear, power steering system.
Brake Systems:
Front and rear brakes (discs/drums), ABS system components and diagnosis.
Electrical Systems:
Battery, charging system, starting system, lighting, instruments, wipers, horn, power windows, central locking.
Climate Control:
HVAC system diagnosis and repair, air conditioning.
Body And Trim:
Exterior body panels, interior trim, glass, seals, door mechanisms.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, lubrication, fluid checks.
Diagnostics:
Fault finding charts, symptom-based troubleshooting, DTC code explanations.
Repair:
Step-by-step repair instructions for all major components.
Rebuilding:
Engine and transmission overhaul procedures, detailed component reassembly.
Disassembly Reassembly:
Detailed instructions for removing and installing components.
Wiring Diagrams:
Complete electrical schematics for all systems.
Technical Depth
Depth:
Designed for professional technicians, offering detailed diagnostics, component specifications, and repair procedures. Suitable for advanced DIY mechanics as well.
📊 Manual Specifications
File Format
Type:
PDF
Searchable:
Yes (if OCR applied)
Print Quality
Quality:
High-resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine 1 2.0L Fe DOHc:
DOHC inline-4, 16-valve
Engine 1 Displacement Cc:
1998
Engine 1 Bore Stroke Mm:
82.0 x 93.0
Engine 1 Compression Ratio:
9.4:1
Engine 1 Horsepower Hp:
122-126
Engine 1 Torque Lb Ft:
129-130
Engine 2.5L Mv Dohc
Engine 2 Description:
DOHC V6, 24-valve
Engine 2 Displacement Cc:
2493
Engine 2 Horsepower Hp:
152
Engine 2 Torque Lb Ft:
158
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI)
Fuel Type:
Unleaded gasoline
Engine Management
ECM:
Kia Electronic Control Unit (ECU)
🔧 Transmission
Standard
Transmission Type 2.0L:
5-speed manual
Optional
Transmission Type Auto:
4-speed automatic
Features
4Wd System:
Selectable 4WD system with Hi/Lo range (on most models).
Fluid Specifications
Manual Transmission Fluid:
GL-4 75W-90
Automatic Transmission Fluid:
SP-III or equivalent
📐 Dimensions
Exterior 5 Door
Length Mm:
4360
Width Mm:
1795
Height Mm:
1725
Exterior Wheelbase Mm
Wheelbase:
2650
Weights
Curb Weight Kg Approx:
1650-1800
Wheels Tires
Wheel Size:
15-inch or 16-inch alloy/steel
Tire Size Common:
235/75R15, 225/70R16
Bolt Pattern:
5x139.7
Offset Et:
+35 to +45
🛡️ Safety Features
Ratings
NHTSA Front Driver:
Not extensively tested by NHTSA for this era.
NHTSA Front Passenger:
Not extensively tested by NHTSA for this era.
Active Features
ABS:
Anti-lock Braking System (ABS) available on some trims.
Passive Features
Airbags:
Driver and passenger front airbags.
Seatbelts:
3-point seatbelts with pre-tensioners.
Chassis Design:
Body-on-frame construction provides robustness but may compromise impact absorption compared to unibody designs.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette/CD player, optional upgraded systems.
Speakers:
Typically 4 or 6 speaker configurations.
Driver Assistance
Cruise Control:
Available on higher trims.
Connectivity
Power Accessories:
Power windows, power door locks, and power mirrors were optional or standard on higher trims.
🔧 Maintenance
Service Intervals Oil
Engine Oil Change:
Every 5,000 miles or 6 months, whichever comes first.
Service Intervals Filters
Oil Filter Replacement:
With every oil change.
Air Filter Replacement:
Every 15,000 miles or 12 months.
Service Intervals Fluids
Coolant Replacement:
Every 30,000 miles or 24 months.
Service Intervals Spark Plugs
Spark Plug Replacement DOHc:
Every 60,000 miles (refer to manual for specific type).
Fluid Specifications
Engine Oil Type:
API SJ, ILSAC GF-2, SAE 10W-30 or 5W-30 (depending on climate, refer to manual).
Fluid Capacities
Engine Oil Capacity Qt:
4.2 (with filter)
Coolant Capacity L:
6.7
Known Issues
Common Problem 1 Timing Belt:
The 2.0L SOHC engine uses a timing belt that requires replacement at recommended intervals (e.g., 60,000 miles) to prevent catastrophic engine damage. The DOHC engines also use a belt.
Common Problem 2 Rear Main Seal:
Leaks from the rear main crankshaft seal can occur, particularly on higher mileage vehicles.
Common Problem 3 Suspension Bushings:
Wear in suspension bushings (control arm, sway bar) can lead to noise and poor handling.
Common Problem 4 4Wd Actuator:
Issues with the front hub locking mechanisms or 4WD actuator can arise, affecting engagement.
Common Problem 5 Exhaust Manifold:
Cracks in the exhaust manifold, especially on the 2.0L engines, can cause exhaust leaks and ticking noises.
📚 Vehicle History
Brand Heritage
Kia History:
Kia Motors Corporation, established in 1944, initially produced metal tubing and bicycle parts, later moving into motorcycles and trucks before entering the passenger car market and SUVs.
Model Evolution
Sportage Generation 1 Kj:
The first generation Sportage (KJ) was introduced in 1993 and continued production through 2006, with significant updates in 1999. This manual covers the post-facelift 1999 models.
Production
Manufacturing Locations:
South Korea, Malaysia, Ecuador, Philippines.
🏆 Awards & Recognition
Recognitions
Early Sportage Reputation:
The first-generation Sportage gained a reputation for being a value-oriented SUV, offering decent off-road capability for its class and a robust chassis, although it was often outclassed in refinement by Japanese competitors.
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