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2006 KIA Sportage 2.0L Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Sportage Year: 2006 Engine: 2.0L DOHC 16V Codes Engine Code: G4GC 👋 Introduction Market Position Segment: Compact SUV / Crossover Target Audience: DIY...
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UGS: 395762
Mots clés: 2006 Car Cars Kia Misc Sportage
2006 KIA Sportage 2.0L Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Sportage
Year:
2006
Engine:
2.0L DOHC 16V
Codes
Engine Code:
G4GC
👋 Introduction
Market Position
Segment:
Compact SUV / Crossover
Target Audience:
DIY enthusiasts, independent repair shops, dealership technicians
Competitive Analysis
Competitors:
Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra
Key Features
Vehicle Highlights:
Affordable, practical, available AWD, decent fuel economy for its class
Manual Value Proposition:
Provides dealership-level repair information for the 2006 Sportage, enabling complex repairs and maintenance
📋 Manual Details
Coverage Areas
Primary Coverage:
Mechanical, Electrical, Body, Diagnostics, Maintenance
Secondary Coverage:
Troubleshooting, Repair Procedures, Component Removal/Installation
Page Count
Estimated Pages:
Approx. 1500+
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul, cylinder head, block assembly, pistons, crankshaft, camshafts, valve train
Engine Management:
Fuel system, ignition system, emission control systems, sensors, actuators, ECU diagnostics
Transmission:
Manual transmission (M5HF1), automatic transmission (4-speed F4A-EL/R4A-EL), clutch, torque converter, gear shift mechanisms
Drivetrain:
Front axle, rear axle, differentials, drive shafts, CV joints, AWD system components
Suspension:
Front suspension (MacPherson strut), rear suspension (multi-link), shock absorbers, springs, bushings
Steering:
Power steering system, steering column, tie rods, steering gear
Brakes:
Front disc brakes, rear drum brakes (or disc on some trims), ABS system, brake hydraulics, parking brake
Electrical System:
Battery, charging system, starting system, lighting, fuses, relays, wiring diagrams
HVAC:
Air conditioning system, heater, ventilation, climate control
Body And Interior:
Body panels, doors, interior trim, seats, glass, bumpers
Chassis And Frame:
Frame structure, body mounting, corrosion protection
Safety Systems:
Airbags, seat belts, pre-tensioners
Procedures Included
Maintenance Tasks:
Oil changes, filter replacements, spark plug replacement, fluid checks and changes, belt inspection/replacement
Diagnostic Procedures:
OBD-II troubleshooting, diagnostic trouble codes (DTCs) interpretation, sensor testing
Repair Procedures:
Component removal and installation for all major systems, engine rebuilding, transmission overhaul, brake caliper replacement, suspension component replacement
Troubleshooting Guides:
Systematic diagnostic flowcharts for common and uncommon problems
Specifications And Tolerances:
Torque specifications, clearances, fluid capacities, wear limits
Technical Depth
Depth:
Comprehensive (from basic maintenance to full engine/transmission rebuilds)
Detail Level:
Detailed step-by-step instructions with exploded diagrams and illustrations
Diagnostic Tools:
Information on required special tools and diagnostic equipment
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Searchable text content
Printability:
Printable pages
Print Quality
Image Resolution:
High resolution for clear diagrams and images
Binding Type
Binding:
Not Applicable (Digital PDF)
Paper Type
Paper Type:
Not Applicable (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, DOHC, 16-valve
Displacement:
2.0 Liters (1998 cc)
Bore X Stroke:
86.0 mm x 86.0 mm
Compression Ratio:
9.7:1
Performance
Horsepower:
138 hp @ 6000 rpm (approx.)
Torque:
135 lb-ft @ 4500 rpm (approx.)
Fuel System
Induction:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Fuel Octane Rating:
87 AKI recommended
Engine Cooling
Cooling System:
Pressurized liquid cooling system
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Transmission Type:
4-speed Automatic Transmission (F4A-EL/R4A-EL)
Features
AWD System:
Electronically controlled full-time AWD (on applicable trims)
Fluid Specifications
Automatic Transmission Fluid:
Dexron III or equivalent (check manual for exact specification)
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (check manual for exact specification)
📐 Dimensions
Exterior
Length:
174.0 inches (4420 mm)
Width:
70.5 inches (1790 mm)
Height:
65.7 inches (1670 mm)
Wheelbase:
103.1 inches (2619 mm)
Ground Clearance:
7.9 inches (200 mm)
Weights
Curb Weight Min:
3291 lbs (1493 kg) (FWD Manual)
Curb Weight Max:
3582 lbs (1625 kg) (AWD Auto)
Gross Vehicle Weight Rating Gvwr:
4674 lbs (2120 kg)
Cargo
Cargo Volume Behind Rear Seat:
27.1 cu ft (767 L)
Cargo Volume With Rear Seat Folded:
66.5 cu ft (1883 L)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
4-star driver, 4-star passenger (2006 model year ratings)
IIHS Side Impact Test:
Acceptable (for 2006 model year, depending on specific equipment)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional Traction Control System (TCS) on some trims
Passive Features
Airbags:
Driver and front passenger airbags, optional side-impact airbags
Seat Belts:
Three-point seat belts with pretensioners for front occupants
💡 Technology Features
Infotainment
Audio System:
AM/FM/CD player with 4 or 6 speakers (depending on trim)
Optional Features:
Optional power sunroof, upgraded audio systems
Driver Assistance
Cruise Control:
Standard cruise control
Connectivity
Auxiliary Input:
Optional auxiliary audio input jack
🔧 Maintenance
Service Intervals
Engine Oil And Filter Change:
Every 5,000 miles (8,000 km) or 6 months
Air Filter Replacement:
Every 15,000 miles (24,000 km)
Spark Plug Replacement:
Every 30,000 miles (48,000 km)
Coolant Flush:
Every 30,000 miles (48,000 km) or 2 years
Transmission Fluid Change Auto:
Every 30,000 miles (48,000 km) or 2 years
Fluid Specifications
Engine Oil Type:
API SG/SH or higher, SAE 5W-30
Engine Oil Capacity:
4.3 US quarts (4.1 liters) with filter
Coolant Type:
Ethylene Glycol based coolant, Kia genuine or equivalent (pink)
Brake Fluid Type:
DOT 3
Known Issues
Common Problems:
CV joint wear, wheel bearing noise, minor oil leaks from engine seals, AC system issues, occasional transmission solenoid faults
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
South Korea
Model Evolution
Generation:
First Generation (2004-2009)
Design Origin:
Developed in partnership with Mitsubishi Motors (based on Mitsubishi Airtrek/Outlander platform)
Production
Manufacturing Locations:
Gwangmyeong, South Korea; also assembled in Malaysia, Russia, and other locations
🏆 Awards & Recognition
Recognitions
Safety Award Mention:
Recognized by IIHS and NHTSA for safety performance in its class for its model years.
Ratings
Consumer Reports Rating:
Varied, generally average to below average in reliability for early models, improving over time.
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