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Kia Sportage 2005 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Sportage Year: 2005 Codes Model Code: JE 👋 Introduction Market Position Segment: Compact SUV Target Audience: DIY enthusiasts, professional mechanics, Kia Sportage owners...
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Mots clés: 2005 Car Cars Kia Misc Sportage
Kia Sportage 2005 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Sportage
Year:
2005
Codes
Model Code:
JE
👋 Introduction
Market Position
Segment:
Compact SUV
Target Audience:
DIY enthusiasts, professional mechanics, Kia Sportage owners seeking in-depth repair and maintenance knowledge.
Competitive Analysis
Key Competitors 2005:
Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra, Hyundai Tucson.
Key Features
Value Proposition:
Provides extensive, factory-level repair information crucial for maintaining and restoring the 2005 Kia Sportage, saving on dealership service costs.
Usability:
Designed for ease of use with clear instructions, diagrams, and specifications.
📋 Manual Details
Coverage Areas
Engine:
2.0L (FE DOHC) and 2.7L (G6BA DOHC V6)
Transmission:
4-speed Automatic and 5-speed Manual
Drivetrain:
2WD (Front-Wheel Drive) and 4WD (Four-Wheel Drive)
Chassis:
Suspension, Steering, Brakes, Wheels, Tires
Body And Frame:
Exterior Panels, Interior Trim, Glass, Doors, Roof
Electrical System:
Wiring Diagrams, Lighting, Instrumentation, Powertrain Control, Audio, HVAC Controls
Comfort And Convenience:
HVAC System, Power Accessories, Seats
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Full Service and Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine Assembly, Cylinder Head, Crankshaft, Pistons, Connecting Rods, Lubrication System, Cooling System, Timing System
Engine Performance:
Fuel Injection System (MPI), Ignition System, Emissions Control System
Transmission Mechanical:
Manual Transmission Overhaul, Automatic Transmission Overhaul, Clutch System
Drivetrain Components:
Front Axle, Rear Axle, Transfer Case (4WD models), Driveshafts, CV Joints
Suspension System:
Front MacPherson Struts, Rear Multi-link Suspension, Shock Absorbers, Springs, Bushings, Ball Joints, Control Arms
Steering System:
Power Steering Pump, Steering Rack, Tie Rods, Steering Column
Braking System:
Front Disc Brakes, Rear Disc Brakes (or Drum Brakes on some models), ABS System (if equipped), Brake Lines, Master Cylinder, Parking Brake
Electrical Components:
Battery, Alternator, Starter Motor, Fuses, Relays, ECU (Engine Control Unit), TCM (Transmission Control Module)
Body Electrical:
Lighting (Headlights, Taillights, Interior), Wipers, Horn, Power Windows, Power Locks, Remote Keyless Entry
HVAC System:
Air Conditioning Compressor, Condenser, Evaporator, Blower Motor, Controls, Refrigerant Charging
Procedures Included
General Maintenance:
Oil Change, Filter Replacements, Fluid Checks and Top-offs, Tire Rotation
Engine Repair:
Head Gasket Replacement, Piston Ring Replacement, Valve Adjustment, Engine Rebuild
Transmission Service:
Fluid and Filter Change (Automatic), Clutch Replacement (Manual), Transmission Repair
Brake Service:
Brake Pad and Rotor Replacement, Brake Caliper Service, Brake Fluid Flush
Suspension Repair:
Shock Absorber Replacement, Control Arm Bushing Replacement, Ball Joint Replacement
Electrical Diagnostics:
Troubleshooting electrical faults, Component Testing, Wiring Harness Repair
Body Repair:
Panel Replacement, Dent Repair, Glass Replacement
Troubleshooting Guides:
Diagnostic Trouble Codes (DTCs), Symptom-based troubleshooting
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to full engine and transmission rebuilds, including detailed diagnostic procedures and component specifications.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable Text
Printability:
Printable Pages
Print Quality
Resolution:
High-resolution scans/digital rendering
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
FE DOHC (2.0L)
Engine Description 1:
Inline 4-cylinder, DOHC, 16 valves
Displacement 1:
1998 cc (122 cu. in.)
Bore X Stroke 1:
86.0 mm x 86.0 mm
Compression Ratio 1:
9.5:1
Horsepower 1:
139 hp @ 6000 rpm
Torque 1:
132 lb-ft @ 4500 rpm
Optional Engine
Engine Code 2:
G6BA (2.7L V6)
Engine Description 2:
V-configuration 6-cylinder, DOHC, 24 valves
Displacement 2:
2656 cc (162 cu. in.)
Bore X Stroke 2:
86.7 mm x 75.0 mm
Compression Ratio 2:
9.4:1
Horsepower 2:
173 hp @ 6000 rpm
Torque 2:
174 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 octane recommended)
Ignition System:
Distributorless Ignition System (DIS) with coil-on-plug or coil-pack
🔧 Transmission
Standard
Type 1:
5-speed Manual Transmission
Optional
Type 2:
4-speed Automatic Transmission with Overdrive
Features
Automatic Features:
Electronically controlled, adaptive shift logic
Fluid Specifications
Manual Fluid:
GL-4 Gear Oil (SAE 75W-90 or SAE 80W-90)
Automatic Fluid:
Kia Genuine ATF-SP III or equivalent (refer to manual for specific capacity)
📐 Dimensions
Exterior
Length:
4,350 mm (171.3 in.)
Width:
1,840 mm (72.4 in.)
Height:
1,730 mm (68.1 in.)
Wheelbase:
2,630 mm (103.5 in.)
Ground Clearance:
Approx. 200 mm (7.9 in.)
Weights
Curb Weight 2.0L:
1,530 - 1,640 kg (3,373 - 3,616 lbs)
Curb Weight 2.7L V6:
1,600 - 1,720 kg (3,527 - 3,792 lbs)
Gross Vehicle Weight Rating Gvwr:
2,200 kg (4,850 lbs) - Varies by configuration
Cargo
Cargo Volume Seats Up:
Approx. 750 Liters (26.5 cu. ft.)
Cargo Volume Seats Down:
Approx. 1770 Liters (62.5 cu. ft.)
🛡️ Safety Features
Ratings
NHTSA Frontal Driver:
Not rated for this specific model year, but generally considered adequate for its class.
NHTSA Frontal Passenger:
Not rated for this specific model year.
IIHS Crash Test:
The second generation Sportage (which 2005 belongs to) generally received 'Good' to 'Acceptable' ratings in frontal and side impact tests from IIHS for comparable years.
Active Features
ABS:
Standard on most models, Optional on some base trims.
Electronic Stability Control Esc:
Optional on some higher trims, not universally standard.
Traction Control System TCS:
Typically integrated with ESC or optional on 4WD models.
Passive Features
Airbags Front:
Driver and Front Passenger Airbags
Airbags Side:
Optional Front Side-Impact Airbags
Seatbelts:
3-point seatbelts with pretensioners for front occupants
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player. Optional upgrade to 6-disc CD changer and premium sound system (e.g., Infinity).
Display:
Basic digital display for clock, radio, and climate controls.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Parking Assistance:
Rear parking sensors were optional on some models.
Connectivity
Auxiliary Input:
Typically not standard; some aftermarket head units might offer it.
Usb Port:
Not available on this model year.
🔧 Maintenance
Service Intervals General
Oil Change:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first.
Air Filter Replacement:
Every 15,000 miles (24,000 km)
Cabin Air Filter Replacement:
Every 15,000 miles (24,000 km) or annually
Spark Plug Replacement 2.0L:
Every 60,000 miles (96,000 km) (Iridium type recommended)
Spark Plug Replacement 2.7L V6:
Every 60,000 miles (96,000 km) (Iridium type recommended)
Timing Belt Replacement 2.0L:
Every 90,000 miles (144,000 km) or 7 years (Critical Component - Belt-driven OHC)
Timing Chain Replacement 2.7L V6:
Timing chain driven, typically no scheduled replacement, monitor for noise/wear.
Fluid Specifications
Engine Oil:
API Service SM or higher, SAE 5W-20 (preferred) or 5W-30 for 2.0L; SAE 5W-30 for 2.7L V6 (Refer to Owner's Manual for exact spec)
Coolant:
Ethylene Glycol based coolant (Antifreeze) with corrosion inhibitors. Mix 50/50 with distilled water. Kia Genuine Long Life Coolant or equivalent.
Brake Fluid:
DOT 3 or DOT 4 Brake Fluid
Power Steering Fluid:
Kia Genuine Power Steering Fluid or equivalent (e.g., Dexron III ATF might be acceptable, verify in manual)
Known Issues
Engine Oil Sludge:
Early models, particularly with the 2.7L V6, were prone to oil sludge if maintenance intervals were not strictly followed. Regular oil changes are crucial.
Suspected Idle Control Valve Iacv:
Can lead to rough idling or stalling.
Cv Joint Boots:
Outer CV joint boots can degrade and tear, leading to joint failure if not replaced promptly.
Wheel Bearings:
Front wheel bearings can wear prematurely, causing humming or grinding noises.
Oxygen Sensors:
Can fail over time, affecting fuel economy and emissions.
📚 Vehicle History
Brand Heritage
Kia Origins:
Founded in 1944, Kia Motors is South Korea's oldest manufacturer of motor vehicles.
Global Presence:
Kia has grown into a global automotive brand known for its value and improving quality.
Model Evolution
First Generation Sportage:
The Kia Sportage debuted in 1993 as a compact SUV, based on the Kia Sportage concept.
Second Generation Sportage:
The 2005 model belongs to the second generation (JE), introduced for the 2005 model year. This generation moved to a unibody platform (shared with Hyundai), offering improved ride comfort and handling compared to the body-on-frame first generation.
Production
Manufacturing Locations:
Primarily South Korea (Gwangmyeong), with some assembly in other regions depending on market.
Production Years 2Nd Gen:
2004-2010 (approximately, depending on market cycles)
🏆 Awards & Recognition
Recognitions
Safety Awards:
While specific awards for the 2005 model are scarce, the second-generation Sportage generally improved upon its predecessor in safety evaluations.
Ratings
Consumer Reports Ratings:
Consumer Reports ratings for this period often highlighted the Sportage as a budget-friendly option, with mixed reviews on reliability and performance compared to segment leaders.
Certifications
Emissions Certification:
Meets EPA and CARB emissions standards for its model year.
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