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Kia Sportage 2.0L 2006 Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Sportage Year: 2006 Engine: 2.0L Inline-4 (G4GC/Beta II) Codes Chassis Code: KM 👋 Introduction Market Position Segment: Compact SUV Key Competitors: Honda CR-V,...
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UGS: 407279
Mots clés: 2006 Car Cars Kia Misc Sportage
Kia Sportage 2.0L 2006 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Sportage
Year:
2006
Engine:
2.0L Inline-4 (G4GC/Beta II)
Codes
Chassis Code:
KM
👋 Introduction
Market Position
Segment:
Compact SUV
Key Competitors:
Honda CR-V, Toyota RAV4, Ford Escape, Nissan X-Trail
Competitive Analysis
Strengths:
Value proposition, durable powertrain, comfortable ride
Weaknesses:
Interior materials, fuel economy compared to some rivals, road noise
Key Features
Body Styles:
5-door SUV
Drivetrain Options:
FWD, AWD
Engine Options:
Primarily 2.0L, some markets offered 2.7L V6
📋 Manual Details
Coverage Areas
Primary Markets:
North America, Europe, Global
Trim Levels Covered:
All available trims for 2.0L models
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, block, pistons, crankshaft, lubrication, cooling
Engine Performance:
Fuel injection, ignition, emissions control, engine management system (ECU)
Transmission Manual:
5-speed manual transmission (M5SR1) internal components, operation, and repair
Transmission Automatic:
4-speed automatic transmission (F4A42) internal components, operation, and repair
Drivetrain:
Front-wheel drive (FWD) and all-wheel drive (AWD) systems, differentials, drive shafts, CV joints
Suspension:
Front MacPherson struts, rear multi-link suspension, springs, dampers, bushings, alignment specifications
Brakes:
Front disc brakes, rear drum brakes, ABS system, hydraulic lines, parking brake
Steering:
Power steering system, steering column, rack and pinion assembly
Electrical System:
Battery, charging system, starting system, lighting, instrumentation, body control module (BCM)
HVAC:
Heating, ventilation, and air conditioning (HVAC) system operation and repair
Body And Trim:
Interior and exterior trim removal and installation, door mechanisms, glass, body panel repair
Chassis And Frame:
Frame construction, body mounting, corrosion protection
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections
Troubleshooting:
Diagnostic procedures, symptom-based troubleshooting charts, fault code interpretation
Repair:
Component removal, disassembly, inspection, repair, and reassembly
Diagnostics:
OBD-II diagnostics, sensor testing, actuator testing, ECU programming and diagnostics
Component Replacement:
Step-by-step guides for replacing all major components
Torque Specifications:
Detailed torque values for all fasteners
Technical Depth
Depth:
Comprehensive factory-level detail
Diagrams Quality:
High-quality, detailed wiring diagrams and exploded view illustrations
Diagnostic Tools:
Information on required diagnostic tools and equipment
📊 Manual Specifications
File Format
PDF Searchability:
Searchable text
PDF Resolution:
High-resolution, suitable for printing
Print Quality
Print Readability:
Clear, easy-to-read text and diagrams
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper Quality:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Code:
G4GC (Beta II)
Configuration:
Inline-4 cylinder, DOHC, 16 valves
Displacement:
1975 cc
Performance
Horsepower:
139 hp @ 6000 rpm (approx.)
Torque:
135 lb-ft @ 4500 rpm (approx.)
Fuel System
Induction:
Electronic Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 octane recommended)
Engine Management
ECU Type:
Kia proprietary, OBD-II compliant
Timing
Timing Belt Or Chain:
Timing Belt
🔧 Transmission
Standard
Transmission Type:
5-speed Manual (M5SR1)
Optional
Transmission Type:
4-speed Automatic (F4A42)
Features
AWD System:
Electronically controlled active all-wheel drive system
Fluid Specifications
Automatic Transmission Fluid:
Kia SP-III or equivalent (e.g., Dexron III compatible)
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (or 75W-85)
📐 Dimensions
Exterior
Length:
4350 mm (171.3 in)
Width:
1795 mm (70.7 in)
Height:
1755 mm (69.1 in)
Wheelbase:
2630 mm (103.5 in)
Weights
Curb Weight:
1550 - 1650 kg (approx.)
Towing Capacity:
1000 kg (2200 lbs) (braked)
Ground Clearance:
200 mm (7.9 in)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4-star (2006 model year)
IIHS Side Impact:
Good (2006 model year)
Active Features
ABS:
Standard
Electronic Stability Control:
Optional/Standard depending on trim and market
Passive Features
Airbags Front:
Standard driver and passenger airbags
Airbags Side:
Optional front side-impact airbags
Seatbelts:
3-point front and rear seatbelts
Rollover Protection:
Reinforced body structure, potential for Electronic Stability Control (ESC)
💡 Technology Features
Infotainment
Audio System:
AM/FM CD player, optional premium audio system with subwoofer
Connectivity:
Auxiliary input jack (on some models), optional Bluetooth (limited integration)
Driver Assistance
Cruise Control:
Standard on most trims
Parking Assist:
Optional rear parking sensors
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months (severe conditions: 3,750 miles or 3 months)
Engine Oil Filter:
Replace at every oil change
Air Filter:
Inspect every 15,000 miles, replace as needed (or every 30,000 miles)
Timing Belt Replacement:
Every 90,000 miles or 7 years (whichever comes first)
Fluid Specifications
Engine Oil Capacity:
4.5 Liters (4.8 US Quarts) with filter
Engine Oil Type:
API SG or higher, SAE 5W-30 (SAE 10W-30 or 10W-40 in warmer climates)
Coolant Type:
Ethylene Glycol-based antifreeze (e.g., Kia Super Long Life Coolant - blue)
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Problems:
Timing belt degradation/failure, occasional ABS sensor issues, HVAC blower motor failures, power steering pump whine
Check Engine Lights:
Can be related to oxygen sensors, EVAP system, or ignition coil issues
📚 Vehicle History
Brand Heritage
Manufacturer:
Kia Motors Corporation
Model Evolution
Generation:
First Generation (2004-2009)
Platform:
Based on the Hyundai Tucson platform
Production
Manufacturing Location:
Gwangmyeong, South Korea; also assembled in other locations globally
🏆 Awards & Recognition
Recognitions
Safety Awards:
Received good safety ratings from IIHS and NHTSA for its class during its production run
Ratings
Value For Money:
Often cited for its competitive pricing and features package
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