🏷️ Basic Information

Make:

Kia

Model:

Sportage

Year:

2000

Engine Variant:

2.0L (G4JP/FE)

Vin Prefix:

KNG

👋 Introduction

Market Position:

Compact SUV known for its value, practicality, and off-road capability for its class.

Competitive Analysis:

Competed with vehicles like the Toyota RAV4, Honda CR-V, Ford Escape, and Subaru Forester during its production era.

Key Features:

Body-on-frame construction (for this generation), available 4WD, reliable 2.0L engine, compact and versatile size.

📋 Manual Details

Coverage Areas:

Comprehensive repair and service for the 2000 Kia Sportage 2.0L model.

Page Count:

Estimated 1500-2000+ pages (typical for OEM factory service manuals of this era).

Manual Type:

Factory Service Manual / Workshop Manual

Language:

English

Format:

Digital Download (PDF)

Completeness:

Full Factory Service Manual, offering exhaustive coverage for all aspects of vehicle repair and maintenance.

📖 Manual Coverage

Systems Covered:

Engine, Drivetrain (Manual & Automatic Transmission), Brakes (ABS/Non-ABS), Suspension, Steering, HVAC, Fuel System, Electrical System, Body & Chassis, Diagnostic Procedures, Emissions Control, Body & Trim.

Drivetrain Components:

Front differential, rear differential, transfer case (4WD models), driveshafts, CV joints, axles.

Suspension Components:

Front independent suspension (struts, control arms, ball joints, sway bar), Rear solid axle with coil springs and trailing arms, shock absorbers, bushings.

Steering Components:

Power steering system (pump, rack and pinion or steering gearbox, tie rods, steering column).

Brake Components:

Front disc brakes, rear drum brakes (standard) or disc brakes (optional/higher trims), brake calipers, master cylinder, brake lines, parking brake system.

Electrical System Components:

Battery, alternator, starter motor, ignition system, lighting system (headlights, taillights, interior), fuses, relays, switches, instrumentation cluster, wiring harness schematics.

HVAC Components:

Air conditioning system (compressor, condenser, evaporator, refrigerant lines), heater core, blower motor, climate controls, ducting.

Body And Chassis:

Body panel removal/installation, door mechanisms, glass, interior trim, bumpers, chassis frame repair, corrosion prevention.

Procedures Included:

Routine maintenance, troubleshooting guides, diagnostic procedures, component removal and installation, overhaul procedures, wiring diagrams, specifications, torque values, special tools, and repair techniques.

Engine Overhaul:

Piston and ring replacement, bearing replacement, cylinder head service, valve timing adjustment, gasket replacement.

Transmission Repair:

Clutch replacement (manual), seal replacement, hydraulic system checks (automatic), transmission fluid flush and fill procedures.

Diagnostic Troubleshooting:

Step-by-step diagnostic flowcharts for common drivability, electrical, and mechanical issues. Use of OBD-II scanner (if applicable for 2000 models, primarily for emission codes).

Suspension Alignment:

Specifications and procedures for wheel alignment (caster, camber, toe).

Electrical Diagnostics:

Detailed wiring diagrams for all circuits, troubleshooting guide for electrical faults, component testing procedures.

Body Repair:

Panel alignment, dent repair, rust repair techniques, paint code information (often in supplemental manuals, but general repair is covered).

Technical Depth:

Expert/Advanced: Covers everything from basic fluid changes to complete engine and transmission overhauls, including detailed diagnostic flowcharts and electrical system schematics.

Torque Specifications:

Complete torque specifications for all critical fasteners across all systems.

Special Tools:

Identification and usage of special tools required for specific repair procedures.

Wiring Diagrams:

Comprehensive and detailed color or black-and-white wiring schematics for the entire vehicle.

Diagnostic Codes:

Explanation and troubleshooting of diagnostic trouble codes (DTCs) relevant to the 2000 model year's emission control systems and engine management.

Specifications Charts:

Extensive charts containing all dimensional and performance specifications for components.

📊 Manual Specifications

File Format:

PDF

Print Quality:

High-resolution scans of original OEM manual, optimized for digital viewing and printing.

Binding Type:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine:

2.0L 16-valve DOHC Inline-4 (G4JP/FE)

Horsepower Hp:

Approximately 126-130 hp @ 5500-6000 rpm (varies slightly by market/tuning)

Torque Lb Ft:

Approximately 137-140 lb-ft @ 3000-4000 rpm (varies slightly by market/tuning)

Fuel System:

Electronic Fuel Injection (EFI) / Multi-Point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Engine Code:

G4JP / FE

Bore X Stroke:

81.0 mm x 97.0 mm

Compression Ratio:

9.6:1

🔧 Transmission

Standard Transmission:

5-Speed Manual

Optional Transmission:

4-Speed Automatic

Drivetrain Options:

2WD (Rear-Wheel Drive) and 4WD (Part-time 4WD system with transfer case)

📐 Dimensions

Length:

Approx. 4,510 mm (177.6 in)

Width:

Approx. 1,730 mm (68.1 in)

Height:

Approx. 1,670 mm (65.7 in) (Without roof rails)

Wheelbase:

Approx. 2,630 mm (103.5 in)

Curb Weight:

Approx. 1,450 - 1,600 kg (3,197 - 3,527 lbs) (Varies by configuration)

Gross Vehicle Weight Rating Gvwr:

Refer to vehicle's VIN plate or manual for specific GVWR.

Towing Capacity:

Typically around 1000-2000 lbs (450-900 kg) depending on configuration and market; always verify with official documentation or vehicle plate.

Passenger Capacity:

5 passengers

Cargo Volume Cu Ft:

Approx. 27.1 cu ft (with rear seats up), can be expanded significantly with seats folded.

Wheel Size:

Standard: 15-inch wheels. Optional: 16-inch wheels may have been available on higher trims.

Tire Size Standard:

e.g., P215/70R15 or 235/70R15. Refer to manual for exact OE specs.

Bolt Pattern:

5x114.3 mm (5x4.5 inch) with 67.1 mm center bore.

🛡️ Safety Features

Safety Ratings NHTSA:

Specific NHTSA ratings for this model year may vary or be unavailable, but generally considered a safe compact SUV for its time.

Active Features:

Four-wheel Anti-lock Braking System (ABS) (Optional), Power-assisted disc/drum brakes.

Passive Features:

Dual front airbags, Three-point seat belts with pretensioners.

Chassis Type:

Body-on-frame construction

💡 Technology Features

Infotainment Features:

Basic AM/FM/Cassette or CD player, standard speaker system. Optional premium sound systems may have been available.

Driver Assistance Features:

Limited by era; ABS was optional. No advanced electronic driver aids like traction control or stability control.

Connectivity Features:

Basic power accessories (windows, locks on higher trims). No integrated Bluetooth or USB connectivity.

🔧 Maintenance

Oil Change Interval:

Every 3,750 miles (6,000 km) or 6 months (whichever comes first) with conventional oil; potentially longer with synthetic. Refer to manual for specific recommendations.

Timing Belt Replacement:

Every 60,000 miles (96,000 km) or 5 years. Critical maintenance item to prevent catastrophic engine damage.

Engine Oil Type:

API SJ or higher, SAE 5W-30 or 10W-30. Check manual for exact specification and viscosity based on temperature.

Engine Oil Capacity Quarts:

Approx. 4.4 US quarts (4.2 Liters) with filter change.

Coolant Type:

Ethylene Glycol based coolant (e.g., Prestone Asian Vehicles or equivalent).

Transmission Fluid Type Manual:

GL-4 SAE 75W-90 Gear Oil

Transmission Fluid Type Automatic:

Dexron III/Mercon ATF

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Power Steering Fluid Type:

ATF Dexron II or III

Transfer Case Fluid Type:

GL-4 SAE 75W-90 Gear Oil (similar to manual transmission)

Rear Differential Fluid Type:

GL-5 SAE 75W-90 Gear Oil (or specified by manufacturer for LSD if equipped)

Common Issues:

Timing belt failure (if not replaced on schedule), front hub bearing wear, alternator failure, minor electrical gremlins, potential for rust on older models, clutch wear (manual transmission).

Timing Belt Kit Example Pn:

Refer to manual for specific OEM or reputable aftermarket part numbers (e.g., Gates, Contitech kits often include tensioner and idler).

📚 Vehicle History

Brand Heritage:

Kia Motors Corporation, a South Korean automotive manufacturer with a history of producing reliable and affordable vehicles since its inception.

Model Evolution:

The 2000 Sportage represents the first generation (NB-7), introduced in 1993 and produced until 2002. It was one of Kia's initial forays into the SUV market, built on a platform shared with the Mazda Bongo/Ford Econovan, initially using Mazda engines.

Production Years:

1993-2002 (First Generation)

Production Locations:

South Korea (primarily), also assembled in other locations via CKD kits.

🏆 Awards & Recognition

Recognitions:

The Sportage from this era was generally well-received for its value proposition. Specific awards might be less prominent compared to major luxury brands, but it carved out a solid niche in the affordable compact SUV market.