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KIA SPORTAGE (KM) 2010 G 2.7 DOHC Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Sportage Year: 2010 Internal Model Code: KM Engine Variant Covered: G 2.7 DOHC Codes Engine Code Typical: G6BA 👋 Introduction Market Position Segment:...
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KIA SPORTAGE (KM) 2010 G 2.7 DOHC Service Repair ManualKIA SPORTAGE (KM) 2010 G 2.7 DOHC Service Repair ManualKIA SPORTAGE (KM) 2010 G 2.7 DOHC Service Repair ManualKIA SPORTAGE (KM) 2010 G 2.7 DOHC Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Sportage
Year:
2010
Internal Model Code:
KM
Engine Variant Covered:
G 2.7 DOHC
Codes
Engine Code Typical:
G6BA
👋 Introduction
Market Position
Segment:
Compact Crossover SUV
Target Audience:
Families and individuals seeking a versatile, affordable, and reliable SUV.
Competitive Analysis
Key Competitors 2010:
Honda CR-V, Toyota RAV4, Nissan Rogue, Ford Escape, Hyundai Tucson.
Key Features
Value Proposition:
Offers a strong balance of features, capability, and affordability within its class.
Design Philosophy:
Robust SUV styling with a focus on practicality and everyday usability.
📋 Manual Details
Coverage Areas
Diagnostic Procedures:
Comprehensive troubleshooting guides and diagnostic flowcharts for all major systems.
Repair Procedures:
Detailed step-by-step instructions for disassembly, repair, and reassembly of all vehicle components.
Maintenance Schedules:
Factory-recommended preventative maintenance schedules with specific intervals and required services.
Electrical Systems:
Complete wiring diagrams, component locations, and diagnostic procedures for all electrical systems.
Body And Chassis:
Information on body panel removal/installation, structural repair, and chassis components.
Page Count
Estimated Pages:
Approximately 2500+ pages (typical for a full factory service manual).
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, cylinder head, block, pistons, connecting rods, crankshaft, camshafts, timing system, lubrication system, cooling system.
Engine Management:
Fuel injection system (MPI), ignition system, emission control systems (EVAP, EGR), sensors, actuators, ECU (Engine Control Unit) operation.
Transmission Automatic:
Operation, overhaul, torque converter, valve body, planetary gear sets, hydraulic control, transmission control module (TCM).
Brakes:
Front and rear brake systems, brake fluid, master cylinder, power booster, ABS (Anti-lock Braking System) components and diagnostics, parking brake.
Suspension And Steering:
Front and rear suspension (struts, control arms, bushings), power steering system (hydraulic), steering gear, wheel alignment specifications.
HVAC:
Air conditioning system, heating system, ventilation, blower motor, refrigerant circuit, components, and servicing.
Body And Interior:
Doors, windows, locks, seats, dashboard, interior trim panels, sunroof (if equipped).
Safety Systems:
Airbag system components, SRS (Supplemental Restraint System) diagnostics, seat belts.
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, spark plug replacement, fluid checks and top-offs, belt inspections.
Engine Diagnostics:
Troubleshooting misfires, starting problems, performance issues, DTC (Diagnostic Trouble Code) interpretation.
Transmission Repair:
Fluid and filter changes, seal replacement, complete transmission overhaul procedures.
Brake System Repair:
Pad and rotor replacement, caliper service, brake line repair, ABS bleeding procedures.
Electrical Troubleshooting:
Diagnosing lighting issues, power window malfunctions, starter/alternator problems, wiring harness repairs.
Body Panel Replacement:
Front fenders, hood, doors, rear quarter panels, bumpers.
Technical Depth
Depth:
Complete factory-level technical information suitable for professional technicians and advanced DIY enthusiasts.
Diagnostic Charts:
Detailed fault finding charts and diagnostic tree diagrams.
Torque Specifications:
All critical torque specifications for engine, chassis, and body fasteners.
Special Tools:
Identification and usage instructions for specialized tools required for specific repairs.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely fully text-searchable for quick information retrieval.
Print Quality
Diagram Quality:
High-quality, clear, and precise diagrams and illustrations.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V6 Gasoline Direct Injection (DOHC)
Displacement:
2.7 Liters (2656 cc)
Bore X Stroke:
86.7 mm x 75.0 mm (typical for G6BA engine)
Compression Ratio:
9.8:1 (typical)
Cylinder Configuration:
60-degree V6
Valvetrain:
DOHC (Double Overhead Camshafts), 4 valves per cylinder
Performance
Horsepower:
Approximately 175-185 hp @ 6000 rpm (varies slightly by market/tuning)
Torque:
Approximately 240-247 Nm (177-182 lb-ft) @ 4000 rpm (varies slightly)
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI)
Recommended Fuel:
Unleaded Gasoline, Octane Rating 87 (or higher)
Fuel Tank Capacity:
Approximately 58 Liters (15.3 Gallons)
🔧 Transmission
Standard
Transmission Type:
5-Speed Automatic Transmission
Optional
Transmission Type:
5-Speed Manual Transmission (less common on 2.7L V6 models)
Features
Drive Type:
Available in Front-Wheel Drive (FWD) or All-Wheel Drive (AWD).
Automatic Transmission Fluid:
Kia Genuine ATF SP-III or equivalent.
📐 Dimensions
Exterior
Length:
Approx. 4350 mm (171.3 in)
Width:
Approx. 1800 mm (70.9 in)
Height:
Approx. 1690 mm (66.5 in)
Wheelbase:
Approx. 2630 mm (103.5 in)
Ground Clearance:
Approx. 195 mm (7.7 in)
Cargo
Cargo Volume Behind Rear Seat:
Approx. 340 Liters (12.0 cu ft)
Cargo Volume With Rear Seat Folded:
Approx. 750 Liters (26.5 cu ft) (to window line)
Weights
Curb Weight:
Approx. 1550-1650 kg (3417-3638 lbs) (depending on FWD/AWD)
Gross Vehicle Weight Rating:
Approx. 2100-2200 kg (4630-4850 lbs)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
4-Star Rating (typical for models of this era, check specific model year and configuration for precise results)
IIHS Frontal Offset Test:
Acceptable or Good rating (depending on specific test date and model configuration)
Active Features
ABS:
Standard Anti-lock Braking System
Ebs:
Electronic Brake-force Distribution (EBD)
Esc:
Electronic Stability Control (ESC) / Traction Control System (TCS) often standard or available.
Passive Features
Airbags:
Front driver and passenger airbags, front side-impact airbags, side curtain airbags (often standard or available).
Seat Belts:
Pretensioner seatbelts with load limiters for front occupants, three-point seatbelts for all seating positions.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD/MP3 player with auxiliary input. Higher trims may offer premium audio systems, satellite radio, and Bluetooth connectivity.
Navigation System:
Optional factory-installed navigation system available on select trims.
Driver Assistance
Cruise Control:
Standard cruise control.
Parking Sensors:
Optional rear parking sensors.
Connectivity
Bluetooth:
Available Bluetooth hands-free phone system on higher trim levels.
Usb Port:
Available USB port for media playback and device charging on select trims.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first.
Engine Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months.
Cabin Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months.
Spark Plug Replacement:
Every 60,000 miles (96,000 km) for standard plugs, or 100,000 miles (160,000 km) for iridium plugs.
Transmission Fluid Change:
Every 30,000 miles (48,000 km) or 24 months (severe driving conditions may require more frequent changes).
Fluid Specifications
Engine Oil Type:
SAE 5W-30 API SM or higher.
Engine Oil Capacity:
Approx. 4.5 Liters (4.8 US Quarts) with filter change.
Coolant Type:
Ethylene Glycol based coolant, typically HOAT (Hybrid Organic Acid Technology), pre-diluted (50/50).
Coolant Capacity:
Approx. 7.5 Liters (7.9 US Quarts).
Known Issues
Cv Joint Boots:
Pre-mature wear or tearing of CV joint boots leading to clicking noises.
Wheel Bearings:
Potential for premature front wheel bearing failure.
Exhaust Manifold Cracks:
Some reports of exhaust manifold cracking on the V6 engines due to thermal stress.
A C Performance:
Occasional issues with A/C system performance, potentially related to compressor or refrigerant leaks.
📚 Vehicle History
Brand Heritage
Kia Motors:
Kia Motors is a South Korean automotive manufacturer, part of the Hyundai Motor Group. Known for offering value-driven vehicles.
Model Evolution
Sportage Generations:
The KM generation (2004-2010) was the second generation of the Sportage, moving to a monocoque (unibody) platform for improved comfort and on-road manners compared to its body-on-frame predecessor.
Production
Production Years Km Generation:
2004-2010
Manufacturing Locations:
Primarily South Korea (Gwangmyeong), with some assembly in other global locations.
🏆 Awards & Recognition
Recognitions
Safety Awards:
Typically earned good safety ratings from organizations like IIHS and NHTSA for its generation.
Ratings
Consumer Reports Reliability:
Reliability ratings varied across model years and components; the manual provides insights to maintain and address potential issues.
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