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KIA SPORTAGE (SL) 2016 2.0 T-GDI & 2.4 DOHC engines Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Sportage Model Code: SL Year: 2016 Engine Variants Covered: 2.0 T-GDI, 2.4 DOHC 👋 Introduction Market Position Vehicle Segment: Compact Crossover SUV Target...
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KIA SPORTAGE (SL) 2016 2.0 T-GDI & 2.4 DOHC engines Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Sportage
Model Code:
SL
Year:
2016
Engine Variants Covered:
2.0 T-GDI, 2.4 DOHC
👋 Introduction
Market Position
Vehicle Segment:
Compact Crossover SUV
Target Audience:
Families, individuals seeking versatile and stylish transportation.
Competitive Analysis
Key Competitors:
Honda CR-V, Toyota RAV4, Nissan Rogue, Ford Escape, Mazda CX-5.
Key Features
Design:
Modern, aerodynamic styling with Kia's signature 'tiger-nose' grille.
Powertrain Options:
Available in powerful 2.0L turbocharged GDI and efficient 2.4L naturally aspirated DOHC engines.
Drivetrain:
Available in Front-Wheel Drive (FWD) and All-Wheel Drive (AWD).
Interior:
Spacious cabin, quality materials, user-friendly layout, advanced technology options.
Manual Value Proposition:
Provides DIY mechanics and professional technicians with the in-depth knowledge to maintain and repair the specific 2016 Kia Sportage SL models covered.
📋 Manual Details
Coverage Areas
General Maintenance:
Included
Engine Repair:
Included
Transmission Repair:
Included
Electrical System:
Included
Chassis And Suspension:
Included
Body And Trim:
Included
Diagnostics And Troubleshooting:
Included
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed overhaul procedures, component specifications, timing systems, lubrication, cooling.
Engine Management:
Fuel injection systems (GDI, MPI), ignition systems, emissions control, sensors and actuators, ECM diagnostics.
Powertrain Control:
Transmission control module (TCM) diagnostics, gear selection mechanisms.
Automatic Transmission:
Detailed repair and overhaul procedures for the 6-speed automatic transmission, torque converter, hydraulic control systems.
Drivetrain:
Front and rear differentials, drive shafts, CV joints, AWD system components.
Braking System:
ABS, ESC, HBA, DBC, hydraulic components, pad and rotor replacement, bleeding procedures.
Steering System:
Power steering system (hydraulic/electric), steering rack, tie rods, alignment specifications.
Suspension System:
Front and rear suspension components (struts, shocks, control arms, bushings), wheel bearing replacement, strut assembly.
Body And Chassis:
Body panel removal and installation, door mechanisms, interior trim, glass replacement, structural components.
HVAC System:
Air conditioning, heating, ventilation, refrigerant charging, component replacement.
Electrical System General:
Battery, charging system, starting system, lighting systems.
Instrumentation And Gauges:
Dashboard, instrument cluster, warning lights, sensor readings.
Audio And Navigation:
Infotainment system, speakers, antennas, navigation unit.
Safety Systems:
Airbag system, seatbelt pre-tensioners, SRS component diagnostics.
Procedures Included
Routine Maintenance:
Oil and filter changes, fluid level checks and top-offs, tire rotations, brake inspections.
Engine Diagnostics:
Troubleshooting guides for common engine faults, fault code interpretation, component testing.
Engine Rebuilding:
Full engine disassembly, inspection, repair, and reassembly procedures.
Transmission Repair:
Complete transmission overhaul, valve body repair, clutch pack replacement, seal replacement.
Brake System Repair:
Calipers, rotors, pads, lines, master cylinder, ABS module replacement and service.
Suspension Repair:
Shock absorber and strut replacement, control arm bushing replacement, ball joint replacement.
Electrical Troubleshooting:
Wiring diagrams, circuit testing, component diagnosis, fuse and relay identification.
Climate Control Repair:
Compressor replacement, evaporator service, heater core replacement, leak detection and repair.
Body Panel Replacement:
Fender, hood, bumper, door panel removal and installation procedures.
Timing Belt Or Chain:
Specific procedures for timing chain replacement and related components for both engines.
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and transmission overhauls, including diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully searchable text content
Print Quality:
High-resolution diagrams and text
Digital Rights:
Licensed for personal use
Print Quality
Graphics Resolution:
300 DPI+
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
2.0L T-Gdi:
Theta II GDI Turbocharged Inline-4
2.0L T-Gdi Displacement:
1998 cc
2.0L T-Gdi Bore X Stroke:
86.0 mm x 86.0 mm
2.0L T-Gdi Compression Ratio:
10.5:1
2.0L T-Gdi Horsepower:
260 hp @ 6000 rpm
2.0L T-Gdi Torque:
269 lb-ft (365 Nm) @ 1750-4500 rpm
2.4L DOHc:
Theta II DOHC Naturally Aspirated Inline-4
2.4L DOHc Displacement:
2359 cc
2.4L DOHc Bore X Stroke:
88.0 mm x 97.0 mm
2.4L DOHc Compression Ratio:
11.5:1
2.4L DOHc Horsepower:
182 hp @ 6000 rpm
2.4L DOHc Torque:
177 lb-ft (240 Nm) @ 4000 rpm
Fuel System
Fuel Delivery:
Gasoline Direct Injection (GDI) for 2.0 T-GDI, Multi-Point Fuel Injection (MPI) for 2.4 DOHC.
Recommended Fuel:
87 octane minimum for 2.4 DOHC, 91 octane recommended for 2.0 T-GDI.
Valvetrain
2.0 T-Gdi Valvetrain:
DOHC, 4 valves per cylinder, Dual Continuously Variable Valve Timing (Dual CVVT).
2.4 DOHc Valvetrain:
DOHC, 4 valves per cylinder, Dual Continuously Variable Valve Timing (Dual CVVT).
🔧 Transmission
Standard
Transmission Type:
6-speed Automatic Transmission (A6GF1/A6LF2 based on engine variant)
Optional
Optional Transmission:
Not applicable for these engine variants in 2016 model year in most markets.
Features
Transmission Features:
Electronically controlled, adaptive shift logic, Sportmatic manual shifting capability.
Fluid Specifications
Transmission Fluid Type:
ATF SP-IV or equivalent (refer to manual for exact Kia specification)
Fluid Capacity
Transmission Fluid Capacity Approx:
7.5 - 8.0 Liters (depends on model and drain/fill vs overhaul)
📐 Dimensions
Exterior
Length:
4440 mm (174.8 in)
Width:
1800 mm (70.9 in)
Height:
1645 mm (64.8 in)
Wheelbase:
2640 mm (103.9 in)
Ground Clearance:
170 mm (6.7 in)
Interior
Passenger Volume:
Approx. 98.2 cu ft
Cargo
Cargo Volume Behind Rear Seats:
Approx. 31.4 cu ft
Cargo Volume With Rear Seats Folded:
Approx. 66.4 cu ft
Weights
Curb Weight Approx FWD:
1550 - 1600 kg (3417 - 3527 lbs)
Curb Weight Approx AWD:
1600 - 1670 kg (3527 - 3682 lbs)
Gross Vehicle Weight Rating Gvwr Approx:
2100 - 2170 kg (4630 - 4784 lbs)
Towing Capacity Max Unbraked:
750 kg (1653 lbs)
Towing Capacity Max Braked:
1500 kg (3307 lbs)
Wheels And Tires
Standard Wheel Size:
17-inch or 18-inch alloy wheels
Standard Tire Size Example:
225/60R17 or 235/55R18
Bolt Pattern:
5 x 114.3 mm (5 x 4.5 inches)
Center Bore:
67.1 mm
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
4-Star (may vary by specific test and year)
IIHS Top Safety Pick Plus:
Often awarded 'Top Safety Pick' or similar, depending on optional equipment.
Active Features
ABS:
Standard Anti-lock Braking System
Esc:
Standard Electronic Stability Control
Traction Control:
Standard Traction Control System (TCS)
Hill Start Assist:
Standard (HAC)
Downhill Brake Control:
Standard (DBC) on AWD models
Brake Assist System:
Standard (BAS)
Electronic Brakeforce Distribution:
Standard (EBD)
Passive Features
Airbags:
Front, front side, and full-length side curtain airbags.
Seatbelts:
3-point front and rear seatbelts with pretensioners.
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system.
Driver Assistance Options
Blind Spot Detection:
Optional
Rear Cross Traffic Alert:
Optional
Lane Departure Warning:
Optional
Parking Assist Sensors:
Available (front and rear)
Backup Camera:
Standard on most trims, optional on base trims.
💡 Technology Features
Infotainment
Infotainment System Options:
Available with touch-screen audio systems, navigation systems, Bluetooth connectivity, USB/aux inputs.
Audio System Brands:
Often featured Harman Kardon premium audio systems on higher trims.
Driver Assistance
Driver Assistance Suite Availability:
Optional advanced driver-assistance systems (ADAS) available on higher trims, including BSD, RCTA, and LDW.
Connectivity
Connectivity Features:
Bluetooth hands-free calling and audio streaming, steering wheel-mounted audio controls.
Convenience Features
Keyless Entry And Start:
Available with smart key and push-button start.
Parking Assistance:
Rearview camera and available front/rear parking sensors.
🔧 Maintenance
Service Intervals
Engine Oil And Filter Change:
Every 5,000 miles or 6 months, whichever comes first (severe driving conditions) or 7,500 miles / 12 months (normal driving). Refer to owner's manual for specific recommendation based on driving habits.
Engine Air Filter Replacement:
Every 15,000 - 30,000 miles or as needed based on inspection.
Cabin Air Filter Replacement:
Every 12,000 - 15,000 miles or annually.
Transmission Fluid Change:
Every 60,000 miles (severe service) or 100,000 miles (normal service). Inspect every 30,000 miles.
Coolant Replacement:
First replacement at 105,000 miles or 7 years, then every 45,000 miles or 4 years thereafter.
Spark Plug Replacement:
2.4 DOHC: Iridium plugs - 105,000 miles. 2.0 T-GDI: Iridium plugs - 60,000 miles (turbocharged requires more frequent inspection/replacement).
Fluid Specifications
Engine Oil Type:
API SN/ILSAC GF-5 SAE 0W-20 (for both engines, check manual for specific grades).
Engine Oil Capacity 2.0T:
Approx. 5.0 Quarts (4.7 Liters)
Engine Oil Capacity 2.4:
Approx. 4.8 Quarts (4.5 Liters)
Coolant Type:
Asian Blue Long Life Antifreeze/Coolant (equivalent to MS-97B or G11/G12 specifications)
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid Type:
Kia Genuine Power Steering Fluid or equivalent (may vary if electric power steering)
Known Issues
Engine Noise 2.0T:
Some owners report occasional engine knock or pinging under load, often related to fuel quality or carbon buildup.
Transmission Hesitation:
Reports of occasional hesitation or rough shifting from the automatic transmission, especially at lower speeds. Fluid changes and software updates can sometimes help.
Accelerator Pedal Position Sensor:
Some models may experience issues with the APP sensor leading to check engine lights or limp mode.
Oil Consumption:
Certain Theta II engines have seen reports of increased oil consumption; regular checks are recommended.
HVAC Blower Motor:
Occasional failure of the HVAC blower motor resistor or the motor itself.
Warranty Campaigns:
The manual would cover procedures for any recalls or warranty service campaigns issued by Kia for this model year and engine variants.
📚 Vehicle History
Brand Heritage
Kia History:
Kia Motors Corporation, founded in 1944, is South Korea's oldest manufacturer of motor vehicles. Known for its value, reliability, and increasingly stylish and technologically advanced vehicles.
Model Evolution
Sportage Generations:
The SL generation (2011-2016) represented a significant leap forward in design and refinement for the Sportage. The 2016 model year is part of the facelifted (second phase) of the third generation.
Sl Generation Facelift Updates:
The 2014 facelift brought updated styling, improved interior materials, and enhanced technology features.
Production
Production Period:
2010-2016 (Third Generation)
Key Manufacturing Plants:
Gwangmyeong, South Korea; Gwangju, South Korea; Slovakia; Malaysia; Ecuador; Vietnam.
🏆 Awards & Recognition
Recognitions
IIHS Awards:
The Sportage (SL generation) frequently earned 'Top Safety Pick' ratings from the Insurance Institute for Highway Safety (IIHS).
Consumer Reports:
Received mixed reliability ratings in Consumer Reports, with some areas being stronger than others. This manual is crucial for addressing any potential reliability concerns.
Certifications
California Air Resources Board Carb:
Vehicles sold in California meet specific emissions standards, covered by the manual's emissions control system details.
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