Model Series:
AM-3E / AE-2E
Applicable Models:
FB13-3E, FB16-3E, FB18-3E, FB20M-3E, FB13(G)-3E, FB16(G)-3E, FB18(G)-3E, FB20M(G)-3E, FB16-2E, FB18-2E, FB20(G)-2E
Product Type:
Service Training Material Download
Industry Segment:
Industrial Material Handling Equipment (Electric Forklift Trucks)
Key Competitors:
Toyota Material Handling, Jungheinrich, Linde Material Handling, Hyster-Yale
Manual Value Proposition:
Provides in-depth technical knowledge for self-service, reducing downtime and maintenance costs.
Illustration Quality:
Features diagrams, real photo illustrations, and schemes for clear visual guidance.
Diagrams And Illustrations:
High-quality diagrams and real-world photographic illustrations enhance understanding of complex procedures.
General Sections:
General Information, Specifications, Maintenance Standards, Structure and Function
Testing And Adjusting:
Detailed procedures for testing and adjusting various systems
Repair Procedures:
Removal and Installation, Disassembly and Assembly of components
Troubleshooting:
Systematic troubleshooting guides for common and uncommon issues
Conversion Tables:
Useful conversion data for metric and imperial units
Estimated Pages:
N/A (Digital Download)
Type:
Service Manual / Repair Manual / Training Material
Format:
PDF (Downloadable)
Searchability:
PDF format allows for text searching of keywords, greatly aiding in quick information retrieval.
Powertrain:
Engine (structure, function, testing, repair), Transmission (structure, function, testing, repair), Drive Axle (structure, function, testing, repair)
Chassis And Hydraulics:
Hydraulic System (pump, control valve, cylinders, motors, hoses, troubleshooting), Steering System (components, troubleshooting), Braking System (components, troubleshooting), Mast System (components, troubleshooting), Lift/Tilt Mechanisms
Electrical System:
Electrical System Overview, Wiring Diagrams, Component Testing, Battery System, Control Systems, Sensors, Actuators
Operator Compartment:
Operator Controls, Safety Devices, Operator Station components
Powertrain Control:
Detailed information on electric motor control systems, drive controllers, and associated sensors/actuators.
Hydraulic Control:
Coverage of hydraulic system operation, control valves, pump, and ancillary components for precise load handling.
Cooling System:
Covers electric motor and control system cooling, if applicable (e.g., fan systems).
Routine Maintenance:
Fluid checks and changes, filter replacements, lubrication, inspections
Diagnostic Procedures:
Fault code diagnosis, circuit testing, performance verification
Component Repair:
Step-by-step instructions for disassembly, inspection, repair, and reassembly of all major components
Troubleshooting Methodology:
Systematic approach to identifying and resolving operational problems
Safety Precautions:
General safety guidelines and specific precautions for each procedure
Troubleshooting Charts:
Likely includes diagnostic charts that link symptoms to probable causes and corrective actions.
Calibration:
Procedures for calibrating sensors, control modules, and hydraulic systems may be included.
Depth:
Comprehensive coverage from basic maintenance to complete overhaul and advanced diagnostics
Diagnostic Tools:
Procedures may require specialized Komatsu diagnostic tools or equipment, which would be referenced.
Wiring Diagrams:
Includes comprehensive and detailed electrical wiring diagrams for all relevant circuits.
General Dimensions:
Varies by model (FB13, FB16, FB18, FB20M). Specific lift height, lowered mast height, overall length, width, and turning radius detailed in manual.
Operating Weight:
Varies by model and battery configuration. Manual will specify curb weight and load capacity.
Lifting Capacity:
Models indicate lifting capacities of approximately 1300kg (FB13) to 2000kg (FB20M). Specific load charts and center of gravity data are critical and detailed in the manual.
Certification:
Likely OSHA compliant for industrial equipment. Specific safety features detailed in manual.
Operator Awareness:
Horn, lights, backup alarm (optional/standard), seat-actuated operator presence system.
Operator Protection:
Overhead guard, mast safety features, potential operator restraint systems.
Features:
Not applicable for this class of industrial equipment; focus is on operational efficiency and safety.
Operational Aids:
Advanced AC control systems for smooth acceleration and lifting, potential for integrated diagnostics.
Telematics:
Some newer Komatsu models offer telematics for fleet management, hour tracking, and diagnostics; details would be model-specific and may not apply to all units covered by this manual.
Scheduled Maintenance:
The manual provides detailed recommended service intervals for various checks, fluid changes, and component inspections, typically based on operating hours or calendar time.
Battery Maintenance:
Detailed instructions for battery watering (if applicable), cleaning, charging, and inspection.
Hydraulic Fluid:
Specific ISO VG viscosity grade hydraulic oil and capacity will be detailed in the manual. Common recommendations are ISO VG 32 or 46.
Brake Fluid:
DOT 3 or DOT 4 is common for hydraulic brake systems, but the specific type and capacity will be listed in the manual.
Grease Type:
General purpose lithium-based grease (NLGI #2) is typically used for lubrication points, with specific recommendations in the manual.
Lubricant Types:
Details specific lubricant requirements for drive units, steering mechanisms, and mast components.
Common Wear Items:
Tire wear, battery maintenance and lifespan, hydraulic hose integrity, mast roller wear, brake component wear.
Electrical Component Failures:
Controller issues, sensor failures, and wiring harness damage can occur due to vibration and environmental factors.
Manufacturer:
Komatsu Ltd., a Japanese multinational corporation founded in 1921, renowned for construction and mining equipment, and later expanding into industrial machinery.
Series Development:
The AM-3E and AE-2E series represent advancements in Komatsu's electric forklift technology, likely building upon previous generations with improved efficiency, ergonomics, and control systems.
Series Designation:
AE-2E and AM-3E likely denote specific generations or technology upgrades within Komatsu's electric forklift line. 'G' suffix may indicate specific configurations or country variants.
Manufacturing Locations:
Komatsu forklifts are manufactured globally, with significant production facilities in Japan, North America, Europe, and Asia.
