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Komatsu FG-FD-All-16-20-Serie Forklift Service Repair Workshop Manual (AX50/BX50 Series)

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$16.99
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$16.99
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This manual provides comprehensive service and repair information for Komatsu FG-FD-All-16-20 Series Forklift Trucks, specifically the AX50/BX50 models. Komatsu, a renowned manufacturer, is known for its robust industrial equipment, and...
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Taper: Forklift
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UGS: 158072
Komatsu FG-FD-All-16-20-Serie Forklift Service Repair Workshop Manual (AX50/BX50 Series)
This manual provides comprehensive service and repair information for Komatsu FG-FD-All-16-20 Series Forklift Trucks, specifically the AX50/BX50 models. Komatsu, a renowned manufacturer, is known for its robust industrial equipment, and these forklift trucks are designed for reliable performance in various material handling applications. The series includes a wide range of models such as FG10-20, FG15-20, FG18-20, FG15H-20, FG18H-20, FD10-20, FD15-20, FD18-20, and many others up to the FG35A-16 and FD35A-16, catering to diverse operational needs. These machines represent a commitment to engineering quality, ensuring durability and efficiency in demanding work environments. The purpose of this Service Repair Workshop Manual is to equip owners, mechanics, and technicians with the necessary knowledge to maintain and repair these Komatsu forklift trucks effectively. It covers essential areas including detailed engine system diagnostics, powertrain, chassis, and electrical systems. The manual offers step-by-step repair procedures, maintenance schedules, troubleshooting guides, and technical specifications, all supported by easy-to-read text, top-quality diagrams, detailed exploded pictures, and actual photo illustrations. This comprehensive resource ensures that users can perform everything from routine inspections and adjustments to complete disassembly and assembly, ultimately contributing to the longevity and optimal performance of the equipment.
🏷️ Basic Information
Identification
Make:
Komatsu
Product Type:
Forklift Truck Service Repair Workshop Manual
Codes
Series Code:
AX50/BX50 Series
👋 Introduction
Market Position
Offering:
Comprehensive workshop manual for Komatsu forklift trucks, aimed at facilitating efficient and correct repair and maintenance.
Competitive Analysis
Advantage:
Detailed visual aids (photos, diagrams) and step-by-step instructions cater to a wide range of user expertise, offering an inexpensive alternative to professional servicing.
Key Features
Feature 1:
Detailed disassembly and assembly procedures.
Feature 2:
Hundreds of photos and illustrations for clear guidance.
Feature 3:
Covers a broad range of Komatsu forklift models and service areas.
Feature 4:
Digital PDF format for easy access, search, and printing.
Value Proposition
Value:
Enables users to keep their forklift working properly through accessible, detailed technical information.
Benefit Statement
Benefit:
Using this repair manual is an inexpensive way to keep your vehicle working properly.
📋 Manual Details
Coverage Areas
Covered Models:
Komatsu Forklift FG10-20, FG15-20, FG18-20, FG15H-20, FG18H-20, FD10-20, FD15-20, FD18-20, FG20-16, FG25-16, FG30-16, FG20H-16, FG25H-16, FG20N-16, FG25N-16, FG30N-16, FG35A-16, FD20-16, FD25-16, FD30-16, FD20H-16, FD25H-16, FD30H-16, FD20N-16, FD25N-16, FD30N-16, FD35A-16
Product Name:
Komatsu FG-FD-All-16-20-Serie Forklift Truck Service Repair Workshop Manual (AX50/BX50 Series)
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
File Format:
PDF
Requirements
Software Requirements:
PDF Reader (e.g., Adobe Acrobat)
Usability
Printability:
All pages printable
Searchability:
Search feature available in PDF reader
Coverage Summary
Scope:
Covers all aspects of repair, including detailed substeps, notes, cautions, and warnings.
Navigation
Table Of Contents:
Numbered table of contents for easy and fast information retrieval.
📖 Manual Coverage
Systems Covered
Engine Systems:
Inspection and Adjustment, Removal and Installation, Disassembly and Assembly, Maintenance Standard, Structure and Function, Periodical Inspection and Judgment Criteria
Powertrain Systems:
Transmission (implied by general repair procedures)
Chassis Systems:
General Specifications, Inspection and Adjustment, Removal and Installation, Disassembly and Assembly
Electrical Systems:
Implied through diagnostic and repair procedures
Hydraulics Systems:
Implied through forklift operation and repair
Other Systems:
Conversion Table (likely for units of measure or torque) is explicitly listed.
General Sections:
FOREWORD, GENERAL AND SPECIFICATIONS, INSPECTION AND ADJUSTMENT, REMOVAL AND INSTALLATION, DISASSEMBLY AND ASSEMBLY, MAINTENANCE STANDARD, STRUCTURE AND FUNCTION, CRITERIA FOR PERIODICAL INSPECTION AND JUDGMENT, CONVERSION TABLE, And More......
Procedures Included
Maintenance Procedures:
Scheduled maintenance, inspections, adjustments, fluid changes
Repair Procedures:
Step-by-step instructions for disassembly and assembly, component replacement, troubleshooting
Diagnostic Procedures:
Inspection and adjustment, criteria for periodical inspection and judgment
Instruction Format:
Numbered instructions guide step-by-step procedures, with bold figure numbers to match illustrations.
Technical Depth
Depth:
Comprehensive, covering complete disassembly and assembly of the machine
Detail Level:
Easy-to-read text sections with top quality diagrams, highly detailed exploded pictures, actual real photo illustrations
Illustrations:
Detailed illustrations, drawings, photos, and enlarged insets for detailed part examination.
Target Audience
Audience:
Do-it-yourselfers and experienced mechanics
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Image Quality:
Top quality diagrams, highly detailed exploded pictures, actual real photo illustrations
Text Quality:
Easy-to-read text sections
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
Digital Features
Operating Systems Compatibility:
Works under all PC based Windows operating systems and Mac.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Not specified, but Komatsu forklifts typically use either gasoline (FG series) or diesel (FD series) engines. Specific engine models and displacements are not detailed in the provided product information.
Performance
Horsepower:
Not specified in the product description.
Torque:
Not specified in the product description.
Fuel System
Fuel Type:
Gasoline (for FG series) and Diesel (for FD series) - specific details not provided.
Maintenance Standards
Coverage:
Manual provides maintenance standards for engine components.
🔧 Transmission
Standard
Transmission Type:
Not explicitly detailed in the product description, but forklift transmissions are typically hydrostatic, torque converter, or clutch-based, with powershift capabilities.
Optional
Optional Features:
Not specified in the product description.
Features
Diagnostic Coverage:
Transmission service and repair procedures are implied to be covered within the manual.
📐 Dimensions
Exterior
General Dimensions:
Specific dimensions for each model (FG10-20, FD35A-16 etc.) are not provided in the product description but would be detailed within the manual's 'General and Specifications' section.
Weights
Operating Weight:
Not specified in the product description.
Lifting Capacity
Capacity Range:
Implied by model numbers (e.g., FG10-20 likely indicates a range of lifting capacities up to 2.0 tons, FG35A-16 up to 3.5 tons), specific capacity data is within the manual.
🛡️ Safety Features
Ratings
Safety Standards:
Manual would include criteria for periodical inspection and judgment, contributing to safe operation.
Active Features
Operational Safety:
Maintenance and adjustment procedures contribute to operational safety. Specific safety features of the forklifts themselves (e.g., seat belts, overhead guards) are not detailed in the product description.
Passive Features
Structural Safety:
The manual's coverage of structural components and their proper assembly would ensure structural safety.
💡 Technology Features
Infotainment
Infotainment Systems:
Not applicable to this type of industrial equipment.
Driver Assistance
Operator Assistance:
The detailed instructions and diagrams can be considered operator/mechanic assistance features for optimal performance and safety.
Connectivity
Connectivity Features:
Not applicable to this type of industrial equipment.
🔧 Maintenance
Service Intervals
Interval Coverage:
The manual includes 'Maintenance Standard' and 'Criteria for Periodical Inspection and Judgment', which would outline service intervals.
Fluid Specifications
Fluid Coverage:
Likely includes specifications for engine oil, hydraulic fluid, transmission fluid, and coolant, as detailed in the 'General and Specifications' and 'Inspection and Adjustment' sections.
Known Issues
Troubleshooting Coverage:
The detailed disassembly, assembly, and inspection procedures implicitly address common wear items and potential issues for these forklift models.
Common Procedures
Preventive Maintenance:
Inspection and Adjustment section is key for preventive maintenance.
Component Care
Lift Mechanism:
Detailed procedures for lift mechanism disassembly and assembly are expected.
📚 Vehicle History
Brand Heritage
Manufacturer:
Komatsu Ltd., a Japanese multinational corporation known for manufacturing construction, mining, and industrial equipment.
Model Evolution
Series Description:
The manual covers the AX50/BX50 Series forklifts, including FG (gasoline) and FD (diesel) variants with different capacity and mast configurations as indicated by the model numbers (e.g., -16 and -20 suffixes likely denote series or generational updates).
Production
Production Period:
The '-16' and '-20' suffixes suggest models produced around the mid-to-late 1990s and early 2000s, though exact production years are not specified.
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