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KTM 530 EXC chassis parts Manual. Year 2011

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🏷️ Basic Information Identification Make: KTM Model: 530 EXC Year: 2011 Category: Dual-Sport / Enduro Motorcycle Codes Chassis Code General: EXC Series Engine Code Series: LC4 (Single Cylinder) 👋 Introduction...
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KTM 530 EXC chassis parts Manual. Year 2011
🏷️ Basic Information
Identification
Make:
KTM
Model:
530 EXC
Year:
2011
Category:
Dual-Sport / Enduro Motorcycle
Codes
Chassis Code General:
EXC Series
Engine Code Series:
LC4 (Single Cylinder)
👋 Introduction
Market Position
Segment:
High-performance off-road motorcycle, dual-sport capabilities
Target Audience:
Enduro riders, off-road enthusiasts, dual-sport riders, KTM owners, mechanics
Competitive Analysis
Competitors:
Husqvarna TE series, Beta RR series, Yamaha WR series, Honda CRF-X series, GasGas EX series
Key Features
Manual Utility:
Essential for identifying correct part numbers for replacement and repair of chassis components
Manual Benefit:
Aids in efficient maintenance and repair by providing clear visual references
Illustration Quality:
Fully illustrated with detailed exploded views for precise component visualization
📋 Manual Details
Coverage Areas
Primary Coverage:
Chassis Parts
Secondary Coverage:
Disassembly and Assembly Assistance
Page Count
Estimated Page Count:
Refer to specific product listing for exact count (typically 100-200 pages for this type of manual)
Manual Type
Type:
Parts Catalog / Illustrated Parts List
Language
Language:
English
Format
Format:
Printed Manual (assumed based on typical product sales)
📖 Manual Coverage
Systems Covered
Frame:
Frame, subframe, associated hardware
Suspension Front:
Fork tubes, sliders, triple clamps, steering head bearings, seals, springs, bushings
Suspension Rear:
Rear shock absorber, linkage components, swingarm, bearings, seals, chain adjusters
Wheels:
Rims, spokes, hubs, bearings, axles, wheel spacers
Brakes Front:
Brake caliper, master cylinder, brake lines, brake disc, pads, levers
Brakes Rear:
Brake caliper, master cylinder, brake lines, brake disc, pads, levers, pedal
Bodywork:
Fuel tank, seat, fenders, side panels, handguards, number plates, graphics
Exhaust System:
Header pipe, muffler, mounting hardware
Controls Levers:
Clutch lever, throttle assembly, brake lever, shifter, footpegs, mounting hardware
Electrical Components Chassis Mount:
Headlight, taillight, turn signals, battery tray, fuse box mounting
Procedures Included
Identification Of Parts:
Comprehensive part identification with corresponding OEM part numbers
Assembly Guidance:
Visual aid for correct assembly order and component placement
Disassembly Guidance:
Visual aid for correct disassembly order and component removal
Replacement Parts Selection:
Facilitates accurate selection of replacement parts
Technical Depth
Depth:
Component-level parts identification and graphical representation
Scope:
Focused on physical components and their relationships, not operational diagnostics
📊 Manual Specifications
File Format
File Format:
Printed
Print Quality
Print Quality:
High-quality reproduction of original diagrams
Binding Type
Binding:
Saddle-stitched or perfect bound (typical for manuals of this nature)
Paper Type
Paper Type:
Durable paper stock suitable for workshop environments
⚙️ Engine Specifications
Primary Engine
Engine Type:
LC4 Single Cylinder, 4-stroke, Liquid-cooled
Displacement:
510.4 cc
Bore X Stroke:
95 mm x 72 mm
Valve Train:
SOHC, 4 valves
Performance
Horsepower Approximate:
50-55 HP (estimated, depending on specific tuning/market)
Torque Approximate:
45-50 Nm (estimated)
Fuel System
Fuel Delivery:
Keihin FCR 41 carburetor (Euro 3 compliant)
Fuel Type:
Unleaded gasoline (RON 95 or higher recommended)
Engine Oil
Oil Type:
SAE 10W-50 (KTM recommends Motorex Power Synt 4T 10W/40 or equivalent)
Oil Capacity:
Approx. 1.2 - 1.4 Liters (check manual for exact capacity and procedure)
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh gearbox
Clutch Type:
Wet multi-disc clutch, hydraulically operated
Features
Final Drive:
Chain drive (520 O-ring chain recommended)
📐 Dimensions
Exterior
Length Approximate:
2250 mm
Width Approximate:
820 mm (excluding mirrors)
Height Approximate:
1260 mm (seat height varies with suspension sag)
Seat Height Approximate:
970 mm
Weights
Dry Weight Approximate:
115 kg
Wet Weight Approximate:
130 kg (with all fluids)
Max Gross Vehicle Weight:
350 kg (rider, luggage, fluids)
Wheels Tires
Front Wheel Size:
21 x 1.60 inches
Rear Wheel Size:
18 x 2.15 inches
Front Tire Size Typical:
90/90-21
Rear Tire Size Typical:
140/80-18
Bolt Pattern Front:
N/A (axle mounted)
Bolt Pattern Rear:
N/A (axle mounted)
🛡️ Safety Features
Ratings
Safety Certification:
CE, EPA, DOT (market dependent)
Active Features
Braking System:
Hydraulic disc brakes front and rear (Brembo components typically)
Lighting:
Headlight, taillight, stoplight, optional turn signals
Passive Features
Frame Construction:
Chromium-molybdenum steel trellis frame for rigidity and impact absorption
Impact ABSorption:
Trellis frame design, flexible body panels
💡 Technology Features
Infotainment
Infotainment System:
None (basic motorcycle instrumentation)
Instrumentation:
Digital display for speed, odometer, trip meters, engine hours, basic warning lights
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10-15 operating hours or annually (refer to owner's manual for exact recommended interval)
Air Filter Cleaning:
Before every ride in dusty conditions, or every 5-10 operating hours
Spark Plug Check:
Every 10-15 operating hours
Valve Clearance Check:
Every 20-30 operating hours (critical for performance and longevity)
Fluid Specifications
Fork Oil Type:
SAE 5W or 7.5W (specific weight depends on desired damping characteristics and rider preference; consult manual or reputable sources)
Fork Oil Quantity:
Refer to manual for precise level (typically measured by air gap, e.g., 100-120mm)
Brake Fluid Type:
DOT 4
Coolant Type:
Ethylene glycol-based coolant with anti-corrosion additives (e.g., Motorex Coolant M3.0)
Known Issues
Common Wear Items:
Clutch plates, chain and sprockets, wheel bearings, steering head bearings, fork seals, seat cover
Common Issues
Potential Performance Issues:
Valve seat wear (especially with hard use), carburetor jetting issues depending on altitude/temperature, suspension tuning requirements
Electrical System Notes:
Relatively simple electrical system, but connections should be kept clean and tight for reliability.
📚 Vehicle History
Brand Heritage
Brand Focus:
KTM is renowned for its off-road racing heritage and performance motorcycles.
Model Evolution
Exc Lineage:
The EXC line has a long history in enduro racing, evolving from the iconic LC4 platform.
2011 Model Year:
Represented a refined version of the LC4 engine and chassis for the era, focusing on performance and off-road capability.
Production
Production Location:
Austria (KTM AG)
🏆 Awards & Recognition
Recognitions
Off Road Capability Recognition:
KTM motorcycles consistently receive praise for their off-road prowess and handling from specialized motorcycle publications.
Ratings
General Rating:
Highly regarded for performance and durability in the enduro segment.
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