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KTM 690 Enduro R 2010 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: KTM Model: 690 Enduro R Year: 2010 Codes Chassis Code: 690.22.030.xxx (Variable for specific VIN) Engine Code: LC4 (1-Cylinder, 4-stroke) 👋 Introduction Market Position Segment:...
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Taper: Motorcycle
Distributeur:
UGS: 76901
KTM 690 Enduro R 2010 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
KTM
Model:
690 Enduro R
Year:
2010
Codes
Chassis Code:
690.22.030.xxx (Variable for specific VIN)
Engine Code:
LC4 (1-Cylinder, 4-stroke)
👋 Introduction
Market Position
Segment:
Dual-sport / Adventure motorcycle
Target Audience:
Riders seeking a capable off-road machine with sufficient performance and comfort for on-road use and light touring.
Competitive Analysis
Key Competitors:
BMW G 650 GS Sertao, Honda XR650L, Kawasaki KLR650, Yamaha XT660Z Tenere.
Key Features
Engine Character:
Torquey, single-cylinder LC4 engine known for its strong low-end grunt and reliable performance.
Suspension:
Premium WP Suspension components offering excellent adjustability and off-road capability.
Ergonomics:
Designed for an upright riding position, facilitating control and comfort in varied terrain.
Off Road Focus:
High ground clearance, spoked wheels, and robust chassis construction emphasize its off-road prowess.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive service, repair, and maintenance
Page Count
Estimated Pages:
~400-500 (typical for this model's workshop manual)
Manual Type
Manual Type:
Workshop Manual / Service Repair Manual
Language
Language:
English (Primary, with potential for multi-language sections)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Disassembly, assembly, troubleshooting, component inspection (e.g., piston, rings, valves, camshaft, crankshaft, connecting rod), cylinder head, lubrication system, cooling system.
Fuel System:
Fuel injection system (throttle body, injectors, fuel pump, pressure regulator), emissions control systems, fuel tank, fuel lines.
Transmission:
Clutch assembly, gearbox, gear shifting mechanism, lubrication.
Electrical System:
Wiring diagrams, ignition system, starting system, charging system (alternator, rectifier/regulator), lighting, instrumentation, ECUMapping, diagnostics, sensors.
Chassis And Suspension:
Frame, subframe, swingarm, front fork (WP Suspension), rear shock absorber (WP Suspension), linkages, bearings, bushings, steering head.
Brakes:
Front and rear brake systems (Brembo components), brake pads, discs, calipers, master cylinders, brake lines, bleeding procedures, ABS system (if equipped).
Wheels And Tires:
Wheel mounting, tire replacement, wheel balancing, spoke tensioning.
Bodywork And Fairings:
Removal, installation, and repair of body panels, seat, fuel tank cover, fenders.
Procedures Included
Routine Maintenance:
Oil changes, filter replacement (oil, air), chain adjustment and lubrication, brake fluid changes, coolant changes, spark plug replacement, valve clearance adjustment.
Troubleshooting:
Diagnostic procedures for common issues, error code interpretation, electrical fault finding, engine performance problems.
Disassembly And Assembly:
Step-by-step instructions for engine rebuilds, transmission overhauls, suspension component replacement, and major component removal/installation.
Calibration And Adjustment:
Throttle cable adjustment, clutch cable adjustment, suspension setup, idle speed adjustment.
Torque Specifications:
Detailed torque values for all critical fasteners and components.
Special Tools:
Identification and usage of specialized tools required for specific repair procedures.
Technical Depth
Depth Of Coverage:
Full workshop level, suitable for professional mechanics and experienced DIY enthusiasts. Covers basic maintenance to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Print Quality
Printability:
High-resolution, suitable for printing individual sections or the entire manual.
Binding Type
Binding Recommendation:
Digital access; if printed, recommend spiral or comb binding for ease of use.
Paper Type
Paper Recommendation:
Digital access; if printed, recommend durable, matte finish paper for shop use.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, 4-stroke, liquid-cooled, DOHC
Displacement:
657.6 cc
Bore X Stroke:
102 mm x 80 mm
Compression Ratio:
12.3:1
Performance
Claimed Horsepower:
~63 hp (47 kW) @ 7,750 rpm
Claimed Torque:
~66 Nm (48.7 lb-ft) @ 6,000 rpm
Fuel System
Fuel Delivery:
Electronic fuel injection (Keihin throttle body, approx. 46mm)
Fuel Type:
Unleaded petrol, minimum 95 RON
Lubrication
Oil Capacity:
Approx. 1.7 liters (with filter change)
Oil Type:
Fully synthetic motorcycle oil, SAE 10W-50 or 15W-50, meeting JASO MA/MA2 specifications.
Cooling
Cooling System:
Liquid-cooled, forced circulation via water pump
Coolant Type:
Ethylene glycol-based antifreeze/coolant mixture, typically 50% water and 50% coolant.
🔧 Transmission
Standard
Transmission Type:
6-speed, claw-shifted
Clutch Type:
APT (Advanced Power Transfer) C_S_C (Constant Spread Clutch) or PASC (Power Assisted Anti-Hopping Clutch) slipper clutch, hydraulically operated.
Features
Gear Ratios:
Specific gear ratios available within the manual, crucial for performance tuning and diagnostics.
Final Drive:
Chain drive (520 O-ring chain)
📐 Dimensions
Exterior
Seat Height:
Approx. 925 mm (36.4 inches)
Ground Clearance:
Approx. 270 mm (10.6 inches)
Weights
Dry Weight:
Approx. 150 kg (330.7 lbs)
Fuel Tank Capacity:
12 liters (3.17 US gal)
Curb Weight:
Approx. 160 kg (352.7 lbs) (fully fueled)
🛡️ Safety Features
Ratings
ABS:
Optional ABS system available for certain markets/models, with deactivation switch.
Active Features
Braking System:
High-performance Brembo brakes (260mm front disc, 220mm rear disc) with dual-piston calipers front and single-piston caliper rear.
💡 Technology Features
Infotainment
Instrumentation:
Digital LCD display with tachometer, speedometer, odometer, trip meters, clock, and indicator lights.
Driver Assistance
ABS Functionality:
Switchable ABS for front and rear wheels, allowing rider control in off-road situations.
Connectivity
Diagnostic Port:
On-board diagnostic (OBD) port for connection to diagnostic tools for fault code reading and system analysis.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 km or 12 months, whichever comes first (check manual for precise details).
Valve Clearance Check:
Typically every 7,500 km or 12 months, subject to riding conditions (check manual).
Air Filter Cleaning:
More frequent if riding in dusty conditions; typically every 7,500 km or annually. Manual specifies inspection and cleaning/replacement.
Spark Plug Replacement:
Recommended at intervals specified in the manual, often around 15,000-20,000 km depending on plug type.
Fluid Specifications
Brake Fluid Type:
DOT 4
Coolant Type:
Ethylene glycol-based antifreeze/coolant mixture (50/50 recommended)
Known Issues
Common Wear Items:
Clutch plates, chain and sprockets, wheel bearings, fork seals, brake pads.
Potential Engine Quirks:
Early models may have had specific recall notices or service bulletins; manual addresses potential weak points or common adjustments.
Electrical System Considerations:
Importance of proper battery maintenance and connection integrity for reliable EFI operation.
📚 Vehicle History
Brand Heritage
Ktm Legacy:
KTM AG, an Austrian manufacturer with a strong heritage in off-road racing and a reputation for 'Ready to Race' performance.
Model Evolution
Lc4 Lineage:
The 690 Enduro R is part of KTM's long-standing LC4 single-cylinder engine platform, which has evolved significantly over decades to incorporate modern technology.
Production
Manufacturing Location:
Austria
🏆 Awards & Recognition
Recognitions
Market Reputation:
The KTM 690 Enduro R is consistently praised for its off-road capability and potent single-cylinder engine in industry reviews and rider forums.
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