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KTM 690 Enduro R 2011 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: KTM Model: 690 Enduro R Year: 2011 Codes Engine Code: LC4 Chassis Code: KTM 690 DUKE (2011-2011) 👋 Introduction Market Position Vehicle Segment: Lightweight Dual-Sport...
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KTM 690 Enduro R 2011 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
KTM
Model:
690 Enduro R
Year:
2011
Codes
Engine Code:
LC4
Chassis Code:
KTM 690 DUKE (2011-2011)
👋 Introduction
Market Position
Vehicle Segment:
Lightweight Dual-Sport / Adventure Motorcycle
Target Audience:
Enthusiast riders seeking off-road capability with street legality, capable of adventure touring and daily commuting.
Competitive Analysis
Key Competitors:
BMW G 650GS Sertao, Kawasaki KLR650, Honda XR650L, Yamaha WR250R.
Key Features
Unique Selling Points:
Lightweight chassis, potent single-cylinder engine with impressive torque, advanced WP suspension, aggressive styling, extensive KTM aftermarket support.
Manual Value Proposition
Manual Benefit:
Empowers owners and technicians with the knowledge to perform accurate diagnostics, preventative maintenance, and complex repairs, ensuring optimal performance and longevity.
📋 Manual Details
Coverage Areas
Regions Covered:
Global (All Models/Engines/Trim/Transmissions)
Page Count
Estimated Page Count:
300+
Manual Type
Manual Type:
Workshop Repair Service Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Fuel injection, ignition, cooling, lubrication, engine mechanical (disassembly, assembly, tuning), emissions control.
Transmission Systems:
Clutch operation and adjustment, gearbox disassembly and assembly, gear selection mechanism, torque specifications.
Chassis Systems:
Frame inspection and repair, suspension (forks, rear shock), steering, wheel bearings, brakes (hydraulic system, caliper service, pad replacement), exhaust system.
Electrical Systems:
Wiring diagrams, battery, starter system, alternator, lighting, instrumentation, sensors, ECU diagnosis, troubleshooting electrical faults.
Bodywork And Trim:
Body panel removal and installation, seat, fuel tank, fairings, fenders, graphics.
Procedures Included
Maintenance Procedures:
Oil and filter changes, air filter replacement, spark plug service, chain adjustment and lubrication, brake fluid flush, coolant replacement, valve clearance checks.
Troubleshooting Guides:
Step-by-step diagnostics for common starting issues, engine performance problems, electrical faults, brake system concerns, and suspension issues.
Repair Procedures:
Detailed instructions for component disassembly, overhaul, replacement, and reassembly for all major vehicle systems.
Technical Depth
Diagnostic Capabilities:
Advanced diagnostics including ECU fault code reading, sensor data analysis, and component testing.
Rebuild Instructions:
Comprehensive procedures for engine and transmission rebuilding, including torque specifications, clearance measurements, and part tolerances.
Special Tools:
Identification and usage instructions for specialized tools required for specific maintenance and repair tasks.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, vector-based graphics and text for clarity; searchable text for easy navigation.
Printability:
Printable pages, allowing for physical copies for workshop use.
Binding Type
Digital Binding:
N/A (Digital PDF)
Paper Type
Digital Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, four-stroke, single-cylinder (LC4)
Displacement:
657.7 cc
Bore X Stroke:
102 mm x 80 mm
Compression Ratio:
12.4:1
Performance
Horsepower Estimated:
63 hp @ 7,750 rpm (approx.)
Torque Estimated:
47.9 lb-ft @ 6,000 rpm (approx.)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with dual ignition
Throttle Body:
Dell'Orto 46mm
Lubrication System
Oil Type Specification:
Motorex Power Synth 4T 10W/50 or similar API SG/JASO MA certified motorcycle oil.
Cooling System
Coolant Type Specification:
KTM recommends Motorex Coolant M3.0 (ethylene glycol based).
🔧 Transmission
Standard
Transmission Type:
6-speed, claw shifted
Clutch Type:
APT C (Advanced Power Transmission Clutch) - PASC (Power Assisted Slipper Clutch) by Brembo
Final Drive:
X-ring chain 5/8 x 1/4", front sprocket 16T, rear sprocket 45T.
Features
Slipper Clutch Benefit:
Reduces engine braking and prevents rear-wheel lock-up during aggressive downshifts.
📐 Dimensions
Exterior
Wheelbase:
1500 mm ± 15 mm (59.1 in ± 0.6 in)
Ground Clearance:
300 mm (11.8 in)
Seat Height:
935 mm (36.8 in)
Weights
Dry Weight Estimated:
145 kg (319.7 lbs)
Fuel Tank Capacity:
12 liters (3.17 US gal)
Wheels And Tires
Front Wheel Size:
21 x 1.60
Rear Wheel Size:
18 x 2.50
Front Tire Size:
90/90-21
Rear Tire Size:
140/80-18
Dimensions
Front Suspension Travel:
270 mm (10.6 in)
Rear Suspension Travel:
260 mm (10.2 in)
🛡️ Safety Features
Ratings
ABS:
Optional (Bosch ABS, disengageable)
Active Features
Braking System Front:
Twin-disc, radially mounted Brembo four-piston brake calipers with 300mm discs.
Braking System Rear:
Single-disc, Brembo two-piston brake caliper with 240mm disc.
Passive Features
Frame Construction:
Chromium-molybdenum steel trellis frame, powder-coated.
💡 Technology Features
Infotainment
Instrumentation:
Digital LCD dashboard displaying speed, RPM, gear indicator, fuel level, trip meters, clock, and warning lights.
Driver Assistance
ABS System:
Bosch 9M ABS system, featuring an off-road mode that disables rear ABS.
Connectivity
Diagnostic Port:
OBD-II compatible diagnostic port for engine management system access.
Engine Management
ECU Type:
Keihin Engine Control Unit (ECU)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 km or annually, whichever comes first.
Air Filter Cleaning Interval:
Every 7,500 km or as needed based on riding conditions.
Valve Clearance Check Interval:
Every 15,000 km or every 2 years.
Fluid Specifications
Engine Oil Capacity:
Approx. 1.2 liters (without filter change) / 1.3 liters (with filter change)
Coolant Capacity:
Approx. 1.1 liters
Brake Fluid Specification:
DOT 4
Known Issues
Common Wear Items:
Clutch plates, rear sprocket, chain, brake pads, fork seals (depending on usage).
Potential Engine Considerations:
While generally robust, early models could be sensitive to maintenance intervals and proper warm-up procedures. Valve lash adjustment is critical.
Fuel Pump Consideration:
Some owners have reported occasional issues with the in-tank fuel pump; regular use and proper fuel can help mitigate this.
Maintenance Schedule Details
Ignition Service:
Spark plug replacement every 15,000 km. Check ignition coils and wiring.
📚 Vehicle History
Brand Heritage
Ktm Offroad Legacy:
KTM boasts a rich heritage in off-road racing, particularly in motocross and rally raids, translating to robust and performance-oriented designs.
Model Evolution
690 Platform Introduction:
The 690 platform was introduced in the mid-2000s, evolving from earlier LC4 models to offer a more refined and versatile single-cylinder experience.
Enduro R Positioning:
The 'R' designation signifies a sportier, more off-road focused variant of the standard Enduro model, featuring upgraded suspension and components.
Production
Manufacturing Location:
Mattighofen, Austria
🏆 Awards & Recognition
Recognitions
Motorcycle Press Reviews:
Consistently praised by motorcycle media for its performance, handling, and off-road capability within its class.
Ratings
User Satisfaction:
High user satisfaction reported for its versatility and strong performance, often cited as a capable adventure bike for its displacement.
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