2003-2008 KTM 950 990 ADVENTURE 990 Super Duke/R Supermoto/R Super Enduro Workshop Service Repair Manual 2003 2004 2005 2006 2007 2008

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UGS: 140083

Mots clés: 2003 2004 2005 2006 2007 2008 950 ADVENTURE 990 990 ADVENTURE 990 Super Duke 990 Super Duke R 990 Super Enduro 990 Supermoto 990 Supermoto R KTM Motorcycle Motorcycles

Variantes de produits

Description

This workshop service repair manual covers motorcycles produced between 2003 and 2008, as well as related models including the Super Duke/R, Supermoto/R, Supermoto/R, and Super Enduro. These versatile machines, powered by the robust LC8 V-twin engine, are designed for both on-road touring and off-road exploration, leveraging a strong heritage in off-road racing. Known for their performance, handling, and durable cromoly tubular space frames, these models offer a unique blend of capability for discerning riders. This comprehensive English-language manual provides detailed workshop-level information essential for maintaining and repairing your motorcycle. It covers a wide range of systems, including engine disassembly and assembly, electrical system troubleshooting with wiring diagrams, and routine maintenance procedures such as oil changes, filter replacements, and brake checks. The manual also addresses major repairs and diagnostic procedures for common issues, empowering owners and technicians to ensure optimal performance and longevity of their motorcycles.

🏷️ Basic Information

Identification

Make:

Primary Model:

950/990 Adventure

Secondary Models Covered:

990 Super Duke/R, 990 Supermoto/R, 950 Supermoto/R, 950 Super Enduro

Model Years Covered:

2003, 2004, 2005, 2006, 2007, 2008

👋 Introduction

Market Position

Target Audience:

KTM owners seeking to perform their own maintenance and repairs, saving on dealership costs.

Competitive Analysis

Value Proposition:

Provides essential, detailed information for DIY maintenance and repair, empowering owners to understand and care for their specific KTM models.

Key Features

Manual Benefit:

Saves money on service and maintenance costs, enhances owner's understanding of their motorcycle's mechanics.

📋 Manual Details

Coverage Areas

Manual Type:

Workshop Service Repair Manual

Language:

English

Format:

PDF Download

File Format Compatibility:

All Versions of Windows & Mac, APP ISO, iPhone, iPod, Android

Printable:

All pages are printable

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine removal/refitting, engine disassembly, engine assembly, servicing individual components, troubleshooting

Electrical Systems:

Wiring diagrams, electrical troubleshooting

General Information:

General service information

Maintenance:

Periodic maintenance schedule

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, chain adjustments, brake checks, fluid level checks

Major Repairs:

Engine rebuilding, transmission overhauls, suspension work, electrical system diagnostics and repair

Troubleshooting:

Diagnostic procedures for common and uncommon issues

Technical Depth

Depth Of Coverage:

Comprehensive workshop-level detail, suitable for experienced DIY mechanics and professional technicians.

📊 Manual Specifications

File Details

File Format:

Required Software:

Adobe PDF Reader

Delivery Method:

Instant Download

Print Quality:

High quality diagrams and instructions

⚙️ Engine Specifications

Primary Engine

Engine Type:

V-twin, four-stroke, liquid-cooled (primarily LC8 engine)

Displacement 950:

942cc

Displacement 990:

999cc

Performance

Typical Horsepower 950:

Approx. 98-105 hp

Typical Horsepower 990:

Approx. 105-115 hp

Typical Torque 950:

Approx. 95 Nm

Typical Torque 990:

Approx. 100 Nm

Fuel System

Fuel Induction:

Carburetor (950 models) or Fuel Injection (990 models)

🔧 Transmission

Standard Transmission

Type:

6-speed manual

Features

Clutch:

Hydraulically operated wet multi-plate clutch

📐 Dimensions

Exterior

Frame Type:

Cromoly tubular space frame

Weights

Dry Weight Typical Adventure:

Approx. 198-205 kg (depending on model and equipment)

🛡️ Safety Features

Active Features

Braking System Front:

Dual disc brakes with multi-piston calipers (e.g., Brembo)

Braking System Rear:

Single disc brake with caliper

Passive Features

Suspension Front:

Upside-down telescopic fork (e.g., WP Suspension)

Suspension Rear:

Monoshock (e.g., WP Suspension) with progressive linkage

💡 Technology Features

Infotainment

Instrument Cluster:

Digital/analog combination display with trip meter, odometer, tachometer, speedometer, fuel level, coolant temperature, and warning lights.

Driver Assistance

ABS was available as an option or standard on some variants in later years of this range.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Refer to manual for specific intervals (typically 5,000-10,000 km or annual)

Valve Clearance Check:

Refer to manual for specific intervals (e.g., 10,000-20,000 km)

Fluid Specifications

Engine Oil Type:

Refer to manual; typically SAE 10W-50 or 15W-50, JASO MA certified motorcycle oil

Coolant Type:

Ethylene glycol based, suitable for liquid-cooled engines (e.g., Motorex Coolant M3.0)

Brake Fluid Type:

DOT 4

Known Issues

Fuel Pump Reliability Early Models:

Some earlier models may experience fuel pump issues; manual will detail diagnosis and replacement.

Rear Shock Leaking:

Potential for rear shock seal leaks over time; manual provides service and overhaul procedures.

Throttle Body Sync:

Essential for optimal performance, especially on injected models; manual details the procedure.

📚 Vehicle History

Brand Heritage

Ktm Offroad Focus:

KTM has a strong heritage in off-road racing, which influences the design and capability of its adventure and dual-sport motorcycles.

Model Evolution

Lc8 Engine Introduction:

The LC8 V-twin engine platform was a significant development for KTM, enabling them to enter the large-displacement adventure touring market.

🏆 Awards & Recognition

Recognitions

Adventure Bike Segment:

KTM Adventure models are renowned for their off-road prowess and handling, often praised in motorcycle publications for their 'Ready to Race' philosophy applied to adventure touring.